Abstract:
A method of making a monolithic or essentially monolithic single layer capacitor with high structural strength and capacitance. Sheets of green-state ceramic dielectric material and ceramic/metal composite material are laminated together, diced into individual chips, and fired to sinter the ceramic together. The composite material may contain an amount of metal sufficient to render the composite conductive whereby the composite may be used for one or both electrodes and for mounting the capacitor to the pc board. Alternatively, the composite material may contain an amount of metal insufficient to render the composite conductive but sufficient to act as seed points for an electroplating process wherein the composite is preferentially coated with conductive metal, and the coated composite is mounted to the pc board and the coating provides an electrical connection to an internal electrode. Vertically-oriented surface mountable capacitors and hybrid capacitors are provided.
Abstract:
A monolithic capacitor structure includes at least first and second plates internal to a dielectric body, the plates extending inward from opposed conductive contacts on surfaces of the body, and forming capacitor(s) therebetween. A third plate extends within said body, electrically floating relative to the exterior contacts, and forming a capacitor with the first and second plates, and further forming a capacitor with additional conductive structures connected to the conductive contacts on the body. The resulting array of combined series and parallel capacitors formed by the third plate, in conjunction with the capacitor(s) formed by the first and second plates, provides effective wideband performance in an integrated, cost-effective structure.
Abstract:
A ceramic capacitor typically 10 mils to 340 mils square by typically 4-20 mils thickness with areas of metallization, or pads, to which electrical connections may be made on, typically, each of two opposite exterior surfaces, has embedded at least one, and normally two or more, metallization planes at close, typically 0.5 mil, separation. Each interior metallization plane connects through multiple redundant vias, as are preferably made by (ii) punching, (ii) drilling, (iii) laser drilling, or (iv) radiation patterning of a green ceramic sheet having a photosensitive binder, to an associated surface pad or trace. The vias are both numerous and redundant, typically being of 2 mil diameter on 10 mil centers in a pin grid array pattern over and through entire ceramic layers of the capacitor, permitting both (i) easy fabrication without exacting alignment or registration between layers, and (ii) low Equivalent Series Resistance (ESR) in the finished capacitor. The composite structure so created exhibits increased capacitance over that which would alternatively exist should no electrically-connected interior metallization planes be present.
Abstract:
A single layer ceramic capacitor for wire bonding or solder or epoxy attachment wherein a bottom metallization is of a lesser purity than a top metallization whereby the bottom metallization may be effectively soldered without leaching of the metal and the top metallization may be wire bonded. In an exemplary embodiment, the top metallization is essentially pure gold and the bottom metallization is an alloy of gold and platinum and/or palladium. The top and bottom metallizations are provided on a dielectric body that advantageously comprises a ceramic having a sintering temperature below the melting point of gold. In a further exemplary embodiment, the capacitance of the capacitor may be enhanced by providing one or more interior metallization planes parallel to the exterior metallizations and connected thereto by conductive vias.