Starter having pinion-rotation-restricting mechanism for use in automotive vehicle
    111.
    发明授权
    Starter having pinion-rotation-restricting mechanism for use in automotive vehicle 失效
    起动机具有用于机动车辆的小齿轮转动限制机构

    公开(公告)号:US07337687B2

    公开(公告)日:2008-03-04

    申请号:US10824372

    申请日:2004-04-15

    IPC分类号: F02N11/00

    摘要: A starter for cranking an internal combustion engine is composed of an electric motor, an output shaft driven by the electric motor, a pinion gear unit helical-spline-coupled to the output shaft, and a magnetic switch for supplying electric power to the electric motor in an ON-and-OFF fashion and for engaging or disengaging the pinion gear unit with a ring gear of the engine. The pinion gear unit is made by fixedly connecting a pinion gear, a rotation-restricting ring and a bearing member together. These components are separately formed from one another and then assembled to a unitary body of the pinion gear unit. Therefore, they can be forged with simple dies, or may be manufactured by other methods such as machining.

    摘要翻译: 用于起动内燃机的起动器由电动机,由电动机驱动的输出轴,与输出轴螺旋花键连接的小齿轮单元和用于向电动机供电的磁开关 并且用于使小齿轮单元与发动机的齿圈啮合或分离。 小齿轮单元通过将小齿轮,旋转限制环和支承构件固定地连接在一起而制成。 这些部件彼此分开形成,然后组装到小齿轮单元的整体上。 因此,它们可以用简单的模具锻造,或者可以通过其他方法如机械加工来制造。

    Starter solenoid switch with highly reliable contacts
    113.
    发明授权
    Starter solenoid switch with highly reliable contacts 有权
    起动电磁开关具有高度可靠的触点

    公开(公告)号:US07009475B2

    公开(公告)日:2006-03-07

    申请号:US11058227

    申请日:2005-02-16

    IPC分类号: H01H67/02

    摘要: A starter solenoid switch according to the present invention includes a first and a second set of contacts that are disposed between a battery and a starter motor in parallel with each other. The first and the second sets of contacts are so configured that the second set of contacts is closed to supply a lighter electric current to the starter motor before the first set of contacts is closed to supply a heavier electric current to the same. The second set of contacts is composed of a second fixed contact and a second movable contact, one of which includes a low-resistance portion at one end thereof and a high-resistance portion that contains more carbon than the low-resistance portion. The low-resistance and the high-resistance portions are serially disposed along a conducting path of electric current from the battery to the starter motor, thereby ensuring reliability of the starter solenoid switch.

    摘要翻译: 根据本发明的起动电磁开关包括彼此并联设置在电池和起动电动机之间的第一组和第二组触点。 第一和第二组触点被构造成使得第二组触点闭合以在第一组触点闭合以向其提供较重的电流之前向起动电动机提供更轻的电流。 第二组触点由第二固定触点和第二可移动触头组成,其中一个触点和第二可动触头的一端包括一个低电阻部分和一个含有比低电阻部分更多的碳的高电阻部分。 低电阻部分和高电阻部分沿着从电池到起动电动机的电流的导电路径串联设置,从而确保起动电磁开关的可靠性。

    Rotor of rotary electric machine and method of manufacturing the rotor
    114.
    发明授权
    Rotor of rotary electric machine and method of manufacturing the rotor 有权
    旋转电机转子及转子制造方法

    公开(公告)号:US07009322B2

    公开(公告)日:2006-03-07

    申请号:US10812069

    申请日:2004-03-30

    IPC分类号: H02K1/00

    摘要: In a rotor of a rotary electric machine, a rotor core is formed by helically winding a material sheet. The material sheet forms teeth on a first side of a middle connecting portion and projections projecting from a second side of the connecting portion in a direction opposite to the teeth. The material sheet is one of a pair of material sheets formed in a single base sheet in a form of belt. In the base sheet, the material sheets are arranged such that the projections are intermeshed with each other. The material sheet is helically wound such that the projections are located at an inner diameter side of the rotor core.

    摘要翻译: 在旋转电机的转子中,通过螺旋缠绕材料片形成转子芯。 材料片在中间连接部分的第一侧上形成齿,并且在与该牙齿相反的方向上从连接部分的第二侧突出的突起。 材料片是以带状形式形成在单个基片中的一对材料片之一。 在基片中,材料片被布置成使得突起彼此相互啮合。 材料片被螺旋缠绕,使得突起位于转子芯的内径侧。

    Starter having pinion-rotation-restricting member for use in automotive vehicle
    115.
    发明授权
    Starter having pinion-rotation-restricting member for use in automotive vehicle 失效
    起动器具有用于机动车辆的小齿轮转动限制件

    公开(公告)号:US06963144B2

    公开(公告)日:2005-11-08

    申请号:US10701487

    申请日:2003-11-06

    摘要: A pinion gear of a starter is engaged with a ring gear of an internal combustion engine by restricting rotation of the pinion gear while driving a motor at a low speed. After the engagement is established, the motor is driven at a full speed by supplying a full current, thereby cranking up the engine. After the engine is cranked up, the engagement between the pinion gear and the ring gear is released. In order to prevent the motor from being driven at the full speed before the pinion gear fully engages with the ring gear, rigidity of a crank bar for restricting the pinion rotation is made sufficiently high to generate a spring-load that exceeds a force for driving a plunger that closes a switch for supplying the full current.

    摘要翻译: 起动器的小齿轮通过限制小齿轮的转动而以低速驱动马达而与内燃机的齿圈接合。 接合结束后,通过提供全电流全速驱动电机,从而起动发动机。 在发动机起动之后,小齿轮和齿圈之间的接合被释放。 为了防止电动机在小齿轮与齿圈完全啮合之前以全速驱动,用于限制小齿轮旋转的曲柄杆的刚性足够高以产生超过驾驶力的弹簧载荷 闭合用于提供全电流的开关的柱塞。

    Brush of rotary electric machine
    116.
    发明申请
    Brush of rotary electric machine 失效
    旋转电机刷

    公开(公告)号:US20050212376A1

    公开(公告)日:2005-09-29

    申请号:US11060708

    申请日:2005-02-18

    IPC分类号: H01R39/18 H01R39/24 H02K13/00

    CPC分类号: H01R39/24

    摘要: A brush to be disposed on a commutator of a dc rotary electric machine includes a high resistance member to be positioned at a front side of the commutator in the rotation direction, a low resistance member to be positioned at a back side in the rotation direction of the commutator, a medium resistance member disposed between the high resistance member and the low resistance member. The content of conductive material is arranged so that the low resistance member and the high resistance member have a difference ranging from 45% to 70%, and so that the medium provides a thermal expansion coefficient between the low resistance member and the high resistance member.

    摘要翻译: 设置在直流旋转电机的换向器上的刷子包括:位于换向器的前侧的旋转方向上的高阻构件,位于换向器的旋转方向的后侧的低阻力构件 换向器,设置在高阻元件和低电阻元件之间的介电阻元件。 导电材料的含量被布置成使得低电阻构件和高电阻构件具有在45%至70%之间的差异,并且使得介质在低电阻构件和高阻力构件之间提供热膨胀系数。

    Starter having pinion-rotation-restricting member for use in automotive vehicle
    117.
    发明授权
    Starter having pinion-rotation-restricting member for use in automotive vehicle 失效
    起动器具有用于机动车辆的小齿轮转动限制件

    公开(公告)号:US06932042B2

    公开(公告)日:2005-08-23

    申请号:US10718675

    申请日:2003-11-24

    IPC分类号: F02N11/00 F02N15/06 H02K7/10

    摘要: A pinion gear of a starter is engaged with a ring gear of an internal combustion engine by restricting rotation of the pinion gear while driving a motor at a low speed. After the engagement is established, the motor is driven at a full speed by supplying a full current, thereby cranking up the engine. A crank bar for transferring movement of a plunger in a magnetic switch to a pinion-rotation-restricting member is divided into two or three portions. After the divided portions are assembled to the starter, they are connected together to form a solid piece. In this manner, a process of assembling the crank bar into the starter is simplified.

    摘要翻译: 起动器的小齿轮通过限制小齿轮的转动而以低速驱动马达而与内燃机的齿圈接合。 接合结束后,通过提供全电流全速驱动电机,从而起动发动机。 用于将磁性开关中的柱塞的运动传递到小齿轮旋转限制构件的曲柄杆被分成两部分或三部分。 在将分割的部分组装到起动器之后,它们连接在一起以形成实心件。 以这种方式,将曲柄杆组装到起动器中的过程被简化。

    Method of manufacturing yoke of rotary electric machine
    118.
    发明授权
    Method of manufacturing yoke of rotary electric machine 有权
    旋转电机轭铁的制造方法

    公开(公告)号:US06804874B2

    公开(公告)日:2004-10-19

    申请号:US09950057

    申请日:2001-09-12

    IPC分类号: H02K1500

    摘要: A method of manufacturing a yoke includes a step of cutting a steel plate into a rectangular sheet having a plurality of first dovetail convexities at one end thereof and a plurality of second dovetail convexities at the other end, a step of rolling the rectangular sheet into a cylinder to fit the first dove tails and the second dove tails to each other and a step of punching border portions of the first dove tails and the second dove tails. The second dovetail convexities are formed to be the same in shape as the first dovetail convexities so that they can fit to the first dovetail convexities. A smooth-faced yoke can be manufacture without using an expensive welder.

    摘要翻译: 轭的制造方法包括:将钢板切割成其一端具有多个第一燕尾形凸部的矩形片材和另一端的多个第二燕尾形凸部的步骤,将所述矩形片材卷成为 圆筒,以将第一鸽尾和第二鸽尾相互配合,以及冲压第一鸽尾和第二鸽尾的边界部分的步骤。 第二燕尾形凸起形成为与第一燕尾形凸部相同的形状,使得它们能够适合于第一燕尾形凸部。 可以在不使用昂贵的焊机的情况下制造光滑的轭。

    Rotary electric machine having reinforcing ring on armature

    公开(公告)号:US06566780B2

    公开(公告)日:2003-05-20

    申请号:US09987731

    申请日:2001-11-15

    IPC分类号: H02K334

    CPC分类号: H02K3/51

    摘要: In an armature, a slot insulation paper provided in a slot of an armature core protrudes from an insulation plate in the axial direction. A part of the slot insulation paper that faces an outer peripheral surface of a coil end is cut out to expose the outer peripheral surface of the coil end. A reinforcing ring is fitted at the axial outside of the armature core to surround the exposed outer peripheral surface of the coil end. Accordingly, the reinforcing ring is disposed close to the armature core in the axial direction. Therefore, a straight portion of the coil end is shortened by an amount of cut of the slot insulation paper, and as a result, the axial length of the armature is shortened.

    Brush holder arrangement of DC motor
    120.
    发明授权
    Brush holder arrangement of DC motor 有权
    直流电机刷架布置

    公开(公告)号:US06326716B1

    公开(公告)日:2001-12-04

    申请号:US09511077

    申请日:2000-02-23

    IPC分类号: H01R3938

    摘要: A DC motor includes an armature, an armature shaft, a commutator, a plurality of brushes in contact with the commutator, a plurality of brush springs for respectively biasing the brushes against the commutator, and a brush holder unit for holding the pair of brushes. Each of the brush springs comprises a springy spring body disposed at a side of corresponding one of the brushes and a spring arm extending from the spring body to bias the rear end of the corresponding one of the brushes against the commutator, and the spring body has an outer periphery disposed within the axial length of the corresponding one of the brushes.

    摘要翻译: 直流电动机包括电枢,电枢轴,换向器,与换向器接触的多个电刷,用于分别将电刷偏置在换向器上的多个电刷弹簧以及用于保持该一对电刷的电刷架单元。 每个刷子弹簧包括设置在相应的一个刷子的一侧的弹性弹簧体和从弹簧体延伸的弹簧臂,以将相应的一个刷子的后端偏压在换向器上,并且弹簧体具有 设置在相应的一个刷子的轴向长度内的外周边。