Abstract:
A method and system for manufacturing an integrated concentrator photovoltaic device is disclosed. In an embodiment, the invention includes a one step process using a sheet of coupling material provided in a pre-arranged pattern to couple an array of photovoltaic members to an array of respective optical concentrating members. In another embodiment, the invention includes an integrated concentrator photovoltaic device made by coupling a photovoltaic member and an optical concentrating member together through an encapsulant or coupling layer formed from a sheet member of coupling materials possessing a pre-arranged pattern
Abstract:
A solar cell device. The device has a first lead frame member including a first end and a second end and a second lead frame member coupled to the first lead frame member. In a specific embodiment, the second lead frame member includes a third end and a fourth end. The device also has a plurality of first bonding sites numbered from 1 through N between the first end and the second end of the first lead frame member, where N is an integer greater than 2. The device has a plurality of second bonding sites numbered from 1 through N between the third end and the fourth end, where N is an integer greater than 2. Depending upon the specific embodiment, the device has a plurality of photovoltaic regions numbered from 1 through N respectively bonded onto the plurality of first bonding sites numbered from 1 through N and second bonding sites numbered from 1 through N.
Abstract:
A solar cell concentrator structure includes a first concentrator element having a first aperture region and a first exit region including a first back surface region and a first corner region. The structure also includes a second concentrator element integrally formed with the first concentrator element. The second concentrator element includes a second aperture region and a second exit region-including a second back surface region and a second corner region. Additionally, the structure includes a first radius of curvature of 0.10 mm and less characterizing the first corner structure and the second corner structure, a first coupling region between the first exit region and a first surface region of a first photovoltaic device. The structure further includes a second radius of curvature of 0.10 mm and less characterizing a region between the first concentrator element and the second concentrator element.
Abstract:
A photovoltaic strip is physically separated from a semiconductor wafer utilizing physical sawing or other techniques. In accordance with one embodiment, a type of semiconductor wafer is first determined by interrogating the wafer to identify one or more of its optical, thermal, or electrical characteristics. This information regarding substrate type is then communicated to a separation apparatus, which then accomplishes precise physical separation of the substrate into discrete strips. Electrical performance of the strips may be tested prior to their incorporation into an assembled solar cell, where they are coupled to a concentrating element utilizing an elastomer encapsulant.
Abstract:
A method and device of fabricating a photovoltaic strip. The method includes providing a photovoltaic cell having a front surface and a back surface and forming a first grid pattern on the front surface and second grid pattern on the back surface. The first grid pattern includes a first plurality of strip columns in parallel in a first direction and a plurality of grid lines in parallel in a second direction perpendicularly crossing the first plurality of strip columns. The second grid pattern includes a plurality of blocks separated by a plurality of streets parallel in the second direction and a second plurality of strip columns parallel in the first direction. The method further includes dicing the photovoltaic cell along the plurality of streets into a plurality of photovoltaic strips. Each of the plurality of photovoltaic strips includes at least one of the plurality of grid lines.
Abstract:
A solar cell concentrator structure includes a first concentrator element having a first aperture region and a first exit region including a first back surface region and a first corner region. The structure also includes a second concentrator element integrally formed with the first concentrator element. The second concentrator element includes a second aperture region and a second exit region-including a second back surface region and a second corner region. Additionally, the structure includes a first radius of curvature of 0.25 mm and less characterizing the first corner structure and the second corner structure, a first coupling region between the first exit region and a first surface region of a first photovoltaic device. The structure further includes a second radius of curvature of 0.15 mm and less characterizing a region between the first concentrator element and the second concentrator element.
Abstract:
An electrical coupling device for solar cells includes a conductive member characterized by a single shaped thickness of material. The member includes a first portion extending a first length from a first end region and a second portion extending a second length from a second end region. The member also includes a U-like-shaped portion including a first branch, a second branch, and a joint region integrally connecting the first branch and the second branch. The first branch is integrally connected to the first portion at a first junction region and the second branch is integrally connected to the second portion at a second junction region. The first end region connects a first electrical lead of a first solar cell and the second end region connects a second electrical lead of a second solar cell which is disposed at flexible distance allowed by deforming the U-like-shaped portion elastically.
Abstract:
A solar cell concentrator structure includes a first concentrator element having a first aperture region and a first exit region including a first back surface region and a first corner region. The structure also includes a second concentrator element integrally formed with the first concentrator element. The second concentrator element includes a second aperture region and a second exit region-including a second back surface region and a second corner region. Additionally, the structure includes a first radius of curvature of 0.10 mm and less characterizing the first corner structure and the second corner structure, a first coupling region between the first exit region and a first surface region of a first photovoltaic device. The structure further includes a second radius of curvature of 0.10 mm and less characterizing a region between the first concentrator element and the second concentrator element.