Conjugate Electrospinning Devices, Conjugate Nonwoven and Filament Comprising Nanofibers Prepared by Using the Same
    11.
    发明申请
    Conjugate Electrospinning Devices, Conjugate Nonwoven and Filament Comprising Nanofibers Prepared by Using the Same 审中-公开
    共轭静电纺丝装置,共轭非织造织物和包含使用该纳米纤维的纳米纤维的长丝

    公开(公告)号:US20080102145A1

    公开(公告)日:2008-05-01

    申请号:US11722873

    申请日:2005-09-26

    CPC classification number: D01D5/0069 D01D5/30 D01F8/12

    Abstract: Discloses are a conjugate electrospinning devices for preparing fibers (nanofibers) having a nano-level thickness, and nanofibers prepared using the same. The conjugate electrospinning devices comprises: spinning dope main tanks (1); metering pumps (2); a nozzle block (4); nozzles (5) aligned on the nozzle block; a collector (7) for collecting fibers spun from the nozzle block; and a voltage generator (9) for applying a voltage to the nozzle block and the collector (7), wherein [I] nozzles for spinning two or more different kinds of spinning dope are aligned on a nozzle block (4) regularly or in random order in repetitive units at the same ratio or in different ratios, aligned in random order at a predetermined ratio, or aligned thereon in random order at a predetermined ratio, or aligned thereon repetitively; [II] the number of the spinning dope main tanks (1) is two or more; and [III] a spinning dope drop device (3) is arranged between the spinning dope main tanks (1) and the nozzle block (4). Since two or more different kinds of spinning dopes are combined and electrospun, and thus the physical properties (features) of a non-woven fabric and a filament can be easily managed by a simple process. Nanofibers and their non-woven fabrics can be mass produced because the fiber formation effects are maximized.

    Abstract translation: 公开了一种用于制备具有纳米级厚度的纤维(纳米纤维)的共轭电纺丝装置和使用其制备的纳米纤维。 复合静电纺丝装置包括:纺丝原液主罐(1); 计量泵(2); 喷嘴块(4); 喷嘴(5)对准在喷嘴块上; 收集器(7),用于收集从喷嘴块纺出的纤维; 以及用于向喷嘴块和集电体(7)施加电压的电压发生器(9),其中用于纺丝两种或更多种不同种类的纺丝原液的[I]喷嘴定期地或随机地排列在喷嘴块(4)上 以相同比例或不同比例的重复单位排序,以预定比例以随机顺序排列,或以预定比例以随机顺序对齐,或重复排列; [II]纺丝原液主罐(1)的数量为2个以上; 和[III]纺丝原液滴装置(3)布置在纺丝原液主罐(1)和喷嘴块(4)之间。 由于将两种或更多种不同种类的纺丝复合物组合起来并且电纺丝,因此可以通过简单的方法容易地管理无纺织物和细丝的物理性质(特征)。 由于纤维形成效果最大化,可以大量生产纳米纤维及其无纺织物。

    Nozzle block for electrospinning
    12.
    发明授权
    Nozzle block for electrospinning 失效
    用于静电喷嘴的喷嘴块

    公开(公告)号:US07988439B2

    公开(公告)日:2011-08-02

    申请号:US11917331

    申请日:2006-03-16

    Applicant: Hak-Yong Kim

    Inventor: Hak-Yong Kim

    Abstract: Disclosed is a nozzle block for electrospinning which is able to simultaneously electrically spin two or more different types of polymer spinning dopes, wherein a single-layer distribution plate for dividing a planar space within the nozzle block into two or more segments is installed within the nozzle block. The apparatus is simple because a single-layer distribution plate is installed instead of a conventional multi layer distribution plate. A hybrid nano fiber laminate can be prepared without any additional laminating procedure because two or more different polymer spinning dopes can be simultaneously electrically spun through different nozzles arranged within the same nozzle block. It is possible to prepare a hybrid nano fiber nonwoven fabric or filaments or the like composed of two or more types of nano fibers different in thermal properties or physical properties because their fiber diameter or polymer type are different from each other.

    Abstract translation: 公开了一种用于静电纺丝的喷嘴块,其能够同时电动旋转两种或更多种不同类型的聚合物纺丝剂,其中用于将喷嘴块内的平面空间分成两个或更多个部分的单层分配板安装在喷嘴内 块。 该装置简单,因为安装了单层分配板而不是传统的多层分配板。 可以制备混合纳米纤维层压体而不需要任何另外的层压方法,因为两个或多个不同的聚合物纺丝剂可以通过布置在相同喷嘴块内的不同喷嘴同时电纺丝。 由于它们的纤维直径或聚合物类型彼此不同,可以制备由热性能或物理性质不同的两种或更多种纳米纤维组成的混合纳米纤维非织造织物或长丝等。

    Process of preparing continuous filament composed of nanofibers
    13.
    发明授权
    Process of preparing continuous filament composed of nanofibers 有权
    制备由纳米纤维组成的连续长丝的工艺

    公开(公告)号:US07807094B2

    公开(公告)日:2010-10-05

    申请号:US11664255

    申请日:2004-11-12

    CPC classification number: D01D5/0061 D01D5/0076

    Abstract: A method for producing a continuous filament made up of nanofibers is disclosed. A ribbon-shaped nanofiber web is prepared by electrospinning a polymer spinning solution onto a collector 7 applied with a high voltage, the collector 7 consisting of (I) an endless belt type nonconductive plate 7a with grooves having a predetermined width (u) and depth (h) formed at regular intervals along a lengthwise direction and a conductive plate 7b inserted into the grooves of the nonconductive plate, and then the nanofiber web is isolated (separated) from the collector 7, focused, drawn and wound. A continuous filament (yarn) made up of nanofibers can be produced by a simple and continuous process by providing a method for continuously producing a filament (yarn) by an electrospinning technique without a spinning process. The focusability and the drawability can be greatly improved by orienting nanofibers well in the fiber axis direction. Due to this, a continuous filament of nanofibers more excellent in mechanical properties can be produced.

    Abstract translation: 公开了一种由纳米纤维制成的连续长丝的制造方法。 通过将聚合物纺丝溶液电纺丝到施加高电压的收集器7上来制备带状纳米纤维网,集电器7由(I)具有预定宽度(u)的凹槽的环形带型非导电板7a和深度 (h)和插入非导电板的槽中的导电板7b,然后将纳米纤维网与收集器7隔离(分离),聚焦,拉伸和卷绕。 由纳米纤维构成的连续长丝(纱线)可以通过简单且连续的方法制造,通过提供通过静电纺丝技术连续生产丝(纱线)的方法,而不需要纺丝工艺。 通过在纤维轴方向上良好地取向纳米纤维,可以大大提高聚焦性和可拉伸性。 由此,可以制造机械性能更优异的连续的纳米纤维丝。

    Method of manufacturing a continuous filament by electrospinning
    14.
    发明授权
    Method of manufacturing a continuous filament by electrospinning 失效
    通过电纺丝制造连续长丝的方法

    公开(公告)号:US07799262B1

    公开(公告)日:2010-09-21

    申请号:US11916639

    申请日:2005-03-16

    Applicant: Hak-Yong Kim

    Inventor: Hak-Yong Kim

    CPC classification number: D01D7/00 D01D5/0076 D01D5/16 Y10T428/2978

    Abstract: The invention is directed to a method of making continuous filament by electrospinning, wherein electrospun nanofibers are collected on a multi-layer type collector consisting of two or more, rotating disk-shaped conductive materials by electrospinning a polymer dope onto the multi-layer collector with a high voltage applied thereto and which rotates at a rotational linear velocity of 5 m/sec or more, through nozzles having a high voltage applied thereto, and then collecting the nanofibers on the collector in the form of a continuous filament by the use of a collecting roller, and conveying the nanofibers to a canvas through a traverse, or dried, drawn, and wound consecutively.

    Abstract translation: 本发明涉及一种通过静电纺丝制造连续长丝的方法,其中将电纺丝纳米纤维收集在由两个或更多个旋转的盘形导电材料组成的多层型收集器上,通过将聚合物涂料电纺丝到多层收集器上, 通过施加到其上的高电压通过施加高电压的喷嘴以5m / sec以上的旋转线速度旋转,然后通过使用连续长丝的形式将纳米纤维收集在集电体上 收集辊,并通过横向将纳米纤维输送到帆布,或连续干燥,拉伸和缠绕。

    Composite material reinforced with nanofiber and method of manufacturing for the same
    15.
    发明授权
    Composite material reinforced with nanofiber and method of manufacturing for the same 失效
    用纳米纤维增强的复合材料及其制造方法

    公开(公告)号:US07708930B2

    公开(公告)日:2010-05-04

    申请号:US11917332

    申请日:2006-03-16

    Applicant: Hak-Yong Kim

    Inventor: Hak-Yong Kim

    Abstract: Disclosed are a nano fiber reinforced composite and a method of manufacturing the same. A spinning dope (nano fiber forming spinning dope) having a viscosity capable of fiber formation upon electrospinning and a spinning dope (spinning dope for matrix) having a viscosity incapable of fiber formation upon electrospinning are electrically spun onto the same collector with a high voltage applied thereto through different nozzles of the same nozzle block with a high voltage applied thereto. In the nano fiber reinforced composite, nano fibers are uniformly arranged between matrix components with no fibers formed therein, the nano fibers being arranged at an orientation angle of 90° or less relative to the longitudinal axis of the composite material. The nano fibers used as reinforcing material can be uniformly distributed within matrix components by a single procedure, and the contact area between the nano fibers and the matrix components are very large because the diameter of the nano fibers used as reinforcing material is small.

    Abstract translation: 公开了一种纳米纤维增强复合材料及其制造方法。 在静电纺丝时具有能够形成纤维形成粘度的纺丝原液(纳米纤维形成纺丝原液)和在静电纺丝时具有不能形成纤维形成粘度的纺丝原液(纺丝原液) 通过施加到其上的相同喷嘴块的不同喷嘴施加高电压。 在纳米纤维增强复合材料中,将纳米纤维均匀地布置在不形成纤维的基质成分之间,纳米纤维相对于复合材料的纵向轴线以90°或更小的取向角度排列。 用作增强材料的纳米纤维可以通过单一程序均匀地分布在基质组分中,纳米纤维与基体组分之间的接触面积非常大,因为用作增强材料的纳米纤维的直径很小。

    METHOD OF MANUFACTURING FOR A POROUS MEMBRANE AND THE POROUS MEMBRANCE MANUFACTURED THEREBY
    16.
    发明申请
    METHOD OF MANUFACTURING FOR A POROUS MEMBRANE AND THE POROUS MEMBRANCE MANUFACTURED THEREBY 审中-公开
    多孔膜的制造方法及制造的多孔膜

    公开(公告)号:US20090286074A1

    公开(公告)日:2009-11-19

    申请号:US11917328

    申请日:2006-03-16

    Applicant: Hak-Yong Kim

    Inventor: Hak-Yong Kim

    CPC classification number: D01D5/0046 Y10T428/268

    Abstract: Disclosed are a method of manufacturing a porous membrane and a porous membrane manufactured thereby. A polymer spinning dope in a spinning dope supply container (I) is electrically spun onto a solution (B), which is contained in a collector container (6) with a high voltage applied thereto, and whose surface is disposed within a jet stream (4) of an electrospun polymer spinning dope, through spinning nozzles (2) with a high voltage applied thereto, thereby forming a porous membrane on the surface of the solution (B). The prepared porous membrane has pores having an average diameter of 0.02 to 10 μm uniformly formed thereon. It is possible to prepare a porous membrane with pores of a given size uniformly formed thereon by a more simple procedure.

    Abstract translation: 公开了一种制造由此制造的多孔膜和多孔膜的方法。 在纺丝原液供给容器(I)中的聚合物纺丝原液电纺丝到包含在其中施加高电压的集电器容器(6)中并且其表面设置在喷流内的溶液(B) 4)的电纺聚合物纺丝原液,通过施加高电压的纺丝喷嘴(2),从而在溶液(B)的表面上形成多孔膜。 所制备的多孔膜具有在其上均匀形成的平均直径为0.02-10μm的孔。 可以通过更简单的方法制备在其上均匀形成的具有给定尺寸的孔的多孔膜。

    Process of preparing continuous filament composed of nanofibers
    17.
    发明申请
    Process of preparing continuous filament composed of nanofibers 审中-公开
    制备由纳米纤维组成的连续长丝的工艺

    公开(公告)号:US20090189319A1

    公开(公告)日:2009-07-30

    申请号:US10585333

    申请日:2004-02-02

    Applicant: Hak-Yong Kim

    Inventor: Hak-Yong Kim

    CPC classification number: D01D5/0076

    Abstract: Conventional electrospinning was problematic in that it is incapable of making a continuous filament (yarn) by a simple and continuous process. To solve the above problem, there is provided a method for making a continuous filament consisting of nanofibers according to the present invention, wherein a polymer spinning liquid is electrostatically spun to a collector 7 through nozzles 5 to obtain a nanofiber web 17a of ribbon form, then the nanofiber web 17a is passed through an air twister 18 and twisted to obtain a nanofiber filament 17b of a continuous filament form, and then the nanofiber filament 17b is drawn.

    Abstract translation: 常规静电纺丝的问题在于它不能通过简单且连续的方法制造连续的长丝(纱线)。 为了解决上述问题,提供了一种由根据本发明的由纳米纤维组成的连续长丝的方法,其中通过喷嘴5将聚合物纺丝液体静电纺丝到集电体7,以获得带状的纳米纤维网17a, 然后使纳米纤维网17a通过空气捻合器18并扭曲,得到连续长丝形式的纳米纤维长丝17b,然后拉伸纳米纤维长丝17b。

    Process of Preparing Continuous Filament Composed of Nanofibers
    18.
    发明申请
    Process of Preparing Continuous Filament Composed of Nanofibers 有权
    制备由纳米纤维组成的连续丝的工艺

    公开(公告)号:US20080122142A1

    公开(公告)日:2008-05-29

    申请号:US11664255

    申请日:2004-11-12

    CPC classification number: D01D5/0061 D01D5/0076

    Abstract: A method for producing a continuous filament made up of nanofibers is disclosed. A ribbon-shaped nanofiber web is prepared by electrospinning a polymer spinning solution onto a collector 7 applied with a high voltage, the collector 7 consisting of (I) an endless belt type nonconductive plate 7a with grooves having a predetermined width (u) and depth (h) formed at regular intervals along a lengthwise direction and a conductive plate 7b inserted into the grooves of the nonconductive plate, and then the nanofiber web is isolated (separated) from the collector 7, focused, drawn and wound. A continuous filament (yarn) made up of nanofibers can be produced by a simple and continuous process by providing a method for continuously producing a filament (yarn) by an electrospinning technique without a spinning process. The focusability and the drawability can be greatly improved by orienting nanofibers well in the fiber axis direction. Due to this, a continuous filament of nanofibers more excellent in mechanical properties can be produced.

    Abstract translation: 公开了一种由纳米纤维制成的连续长丝的制造方法。 通过将聚合物纺丝溶液电纺丝到施加高压的收集器7上制备带状纳米纤维网,集电器7由(I)具有预定宽度(u)的凹槽的环形带型非导电板7a组成, 沿长度方向形成有规则间隔的深度(h)和插入到非导电板的槽中的导电板7b,然后将纳米纤维网与收集器7隔离(分离),聚焦,拉伸和卷绕。 由纳米纤维构成的连续长丝(纱线)可以通过简单且连续的方法制造,通过提供通过静电纺丝技术连续生产丝(纱线)的方法,而不需要纺丝工艺。 通过在纤维轴方向上良好地取向纳米纤维,可以大大提高聚焦性和可拉伸性。 由此,可以制造机械性能更优异的连续的纳米纤维丝。

    METHOD OF MANUFACTURING A CONTINUOUS FILAMENT BY ELECTROSPINNING AND CONTINUOUS FILAMENT MANUFACTURED THEREBY
    20.
    发明申请
    METHOD OF MANUFACTURING A CONTINUOUS FILAMENT BY ELECTROSPINNING AND CONTINUOUS FILAMENT MANUFACTURED THEREBY 审中-公开
    通过静电制造连续薄膜和连续制造的连续薄膜制造方法

    公开(公告)号:US20090324950A1

    公开(公告)日:2009-12-31

    申请号:US12554784

    申请日:2009-09-04

    Applicant: Hak-Yong KIM

    Inventor: Hak-Yong KIM

    CPC classification number: D01D7/00 D01D5/0076 D01D5/16 Y10T428/2978

    Abstract: Disclosed are a method of manufacturing a continuous filament by electrospinning, and a continuous filament manufactured thereby. Electrospun nano fibers 4 are collected on a collector 7 by electrically spinning a polymer spinning dope in a spinning dope main tank 1 onto the collector 7, which is a disk-shaped conductive material with a high voltage applied thereto and which rotates at a rotational linear velocity of 5 m/sec or more, through nozzles 2 having a high voltage applied thereto, and then the nano fiber 4 collected on the collector 7 are prepared in the form of a continuous filament by use of a collecting roller 11, and then the nano fibers 4 are (I) put in a canvas 14 through a traverse 13, or (II) dried, drawn, and wound consecutively.The continuous filament is superior in terms of drawing properties because nano fibers are arranged well in a filament axis direction, the continuous filament composed of nano fibers can be prepared by a continuous procedure, and the prepared continuous filament is useful as materials for various industrial fields, such as artificial leather, filters, and so on.

    Abstract translation: 公开了通过静电纺丝制造连续长丝的方法,以及由此制造的连续长丝。 电纺丝纳米纤维4通过将纺丝原液主槽1中的聚合物纺丝原液电纺丝到收集器7上而收集在收集器7上,收集器7是高压施加到其上并以旋转线性旋转的盘形导电材料 速度为5m / sec以上,通过施加高电压的喷嘴2,然后利用收集辊11将收集在收集器7上的纳米纤维4制成连续长丝的形式,然后 纳米纤维4(I)通过横穿13放入帆布14中,或(II)连续干燥,拉伸和缠绕。 连续长丝在拉伸性方面优越,因为纳米纤维沿丝轴方向布置良好,由纳米纤维构成的连续长丝可以通过连续的方法制备,并且制备的连续长丝可用作各种工业领域的材料 ,如人造革,过滤器等。

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