Abstract:
A method and roll segment (1) for determining core solidification and/or the liquid crater tip in the continuous casting of metals, particularly steel materials, inside a roll segment (1) of a support roller gantry (2), wherein the upper frame (3) thereof supporting the upper rollers (4) can be drivingly adjusted via hydraulic piston-cylinder units (6), which are arranged in the corners (5a-5d) of a polygon, counter to the lower rollers (8) of a lower frame (7), according to the thickness of the billet, working in a more accurate manner, using an independent pair (14) of piston-cylinder units (6) with an external or internal measuring device (13a,13) in order to adjust a rotationally driven, individual upper roller (4), taking into account the measuring values for positional adjustment or force adjustment in order to determine the position of core solidification and/or the liquid crater tip in the cast billet.
Abstract:
Disclosed are a method and a continuous casting device for dynamically placing roller segments (13 to 17) against a cast bar (4) made of metal, particularly steel. The inventive continuous casting device comprises pairs of rollers (18) which are placed against each other in a position-controlled and pressure-controlled manner by means of piston-cylinder units (19), the hydraulic pressure being switched from position-controlled operation to pressure-controlled operation when a threshold pressure is reached. In order to extend the range of applications of the inventive method, said method is applied to roller segments (13 to 17) of continuous bloom and billet casting devices, said roller segments (13 to 17) being arranged in the cold bar zone, hot bar zone, or soft reduction zone.
Abstract:
A method and a device for adjusting one or more roll segments (1) in a continuous casting installation for metals, especially for steel materials, the rolls (1a) of which adjusted in the segment upper frame (2) and the segment lower frame (3) on frame cross members (5) by pairs (4) of hydraulic piston-cylinder units in a position-and/or pressure-controlled manner, wherein an operation for guiding and/or pressing the casting strands (6) is switched from a position-controlled to a pressure-controlled operation when pressure within the respective pair (4) of piston-cylinder units reaches a predetermined maximum value, whereby an improved reaction is effected by operating the piston-cylinder unit of every roll segment (1) in the case of overload, in subsequent steps at a reduced pressure or in a pressureless switching mode until the switching mode is reached in which the segment upper frame (2) can be opened to some extent.
Abstract:
A method of and a device for determining the position of the solidification point (1a) in a strand (1) during continuous casting of liquid metals, in particular of steel, lead to precise results, while an indirect measurement of a movable amount of a core liquid volume per unit of length is carried out by direct measurement of generated process parameters by force and/or path signals on fixed or adjustable individual support rollers or groups of fixed or adjustable support roller pairs, and based on the measurement values, a calculation model for a momentary position of the solidification point (1a) is produced, based on which, changeable casting parameters are continuously adjusted.
Abstract:
A device for continuous casting and direct deformation of a metal strand, with a strand guide which is curved after the continuous casting mold in the direction of strand travel, a spray device for liquid coolant, a bending-straightening unit, and an automatic control system for a uniform temperature field in the strand cross section. The cast strand is cooled with a liquid coolant only in the longitudinal sections in which the cast strand is liquid in the cross section. The curved strand guide with the spray device for liquid coolant is followed by a dry zone, which operates without liquid coolant and serves as insulation against the elimination of radiant heat and systematically surrounds the cast strand. A reduction line is provided, which includes individual, hydraulically adjustable deforming rolls or several hydraulically adjustable roll segments and precedes, coincides with, or follows the region of the bending-straightening unit.
Abstract:
The invention relates to a device for supporting and oscillating a continuous casting mold (1) for continuously casting molten metals, particularly molten metal materials, comprising: guide elements (4) symmetrically arranged on both sides of the central longitudinal axis (2) of the casting; fixed supporting parts (5), and; a continuous casting mold (1) supported on paired oscillating devices (6). The inventive device facilitates the accessibility to individual modules for maintaining and/or eliminating damages. To this end, a module (7) that, itself, can be removed, is formed from paired bearing blocks (9) with guide elements (4) and with a supporting casing (7a) connected to said bearing blocks. The module is placed upon a stationary submodule (7b) and detachably connected thereto.
Abstract:
A device for the support and oscillation of a continuous casting mould (1) for casting liquid metal, particularly liquid steel, comprising guide elements (4) which are mounted on fixed carrier components (5) and which is actually by means of oscillation devices (6). In order to shorten time required for mounting and dismounting and therefor to lower the down times and costs of said continuous casting device, a first module (7) is made of guide elements (4) and carrier components (5) and a second module (8) consists of the oscillation device (6). The second module (8) can be dismantled via an outlet (9) which extends laterally, perpendicular to the plane of symmetry (2) below the guide elements (4) or in between guide elements (4). Each of the two modules (7,8) can be dismounted or re-mounted in a manner which is temporally and locally independent from the other respective module (7,8).
Abstract:
The invention relates to a method and a continuous casting device for the direct shaping of a metal strand, in particular a steel cast stand (1) of any format (1d). According to said method, the cast strand (1) is only cooled by a liquid coolant (4) in longitudinal sections (6), where the interior of the cast strand (1) remains liquefied and the temperature of the cast strand (1) in a transition zone (7) upstream of, in and/or downstream of a bending and straightening unit (8) is evened out by an insulation of the exterior surface (1b), essentially without the use of a liquid coolant (4), and by progressive thermal radiation. The cast strand (1) is shaped in a dynamically variable reduction section (9) as a result of the compressive strength that is measured on individual shaping rolls (10) or roll segments (11), depending on the compressive force that can be locally applied.
Abstract:
In a method for casting prefabricated products in a continuous casting device, having a casting mold and a strand guide downstream of the casting mold, wherein the strand guide has rolls positioned opposite one another in pairs for supporting and guiding the solidifying cast strand. The motor torques of the drives are maintained at a level as equal as possible below a permissible torque limit value relative to a loadability of the strand shell. For a single drive and corresponding drive roll the permissible torque limit value is measured by continuously increasing the drive torque starting at zero and monitoring the rotational speed of the drive roll, while the remaining drive rolls are controlled to a preset nominal casting speed. For a superproportional increase of the rotational speed, the torque limit value is determined and the process is stopped.
Abstract:
A continuous casting mold with two oppositely located short side walls and two oppositely located long side walls which extend past the short side walls, wherein at least one of the short side walls is moveable by an adjusting member toward or away from the other short side wall. The adjusting member is constructed in the form of two hydraulic cylinder units which can be actuated independently from each other, wherein each hydraulic cylinder unit has a cylinder and a piston which is adjustable relative to the cylinder in an adjusting direction.