公开(公告)号：US20240239010A1

公开(公告)日：2024-07-18

申请号：US18436292

申请日：2024-02-08

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  William Joseph Bouton ,  Lanrik Wayne Kester ,  Thomas Dale Ketcham ,  Andrew Peter Kittleson ,  Dale Charles Marshall ,  Gary Edward Merz ,  Eric Lee Miller ,  Emmanuel Chima Okpara ,  Conor James Walsh

IPC: B28B11/24 ,  B32B27/32 ,  C04B35/115 ,  C04B35/486 ,  C04B35/638 ,  C04B35/64

CPC classification number: B28B11/243 ,  B32B27/32 ,  C04B35/115 ,  C04B35/486 ,  C04B35/638 ,  C04B35/64 ,  C04B2235/3225 ,  C04B2235/6025 ,  C04B2235/612 ,  C04B2235/65 ,  C04B2235/656 ,  C04B2235/9615

Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.

公开(公告)号：US11952285B2

公开(公告)日：2024-04-09

申请号：US18225758

申请日：2023-07-25

Applicant: CORNING INCORPORATED

Inventor： Micheal Edward Badding ,  William Joseph Bouton ,  Douglas Edward Brackley ,  Lanrik Wayne Kester ,  Thomas Dale Ketcham ,  Eric Lee Miller ,  Cameron Wayne Tanner ,  James William Zimmermann

IPC: C04B35/64 ,  C01F7/441 ,  C01G25/02 ,  C03B19/06 ,  C03B29/12 ,  C03B35/24 ,  C03C8/02 ,  C04B35/111 ,  C04B35/486 ,  C04B35/622 ,  C04B35/632 ,  C04B35/638

CPC classification number: C01F7/441 ,  C01G25/02 ,  C03B19/06 ,  C03B29/12 ,  C03B35/246 ,  C03C8/02 ,  C04B35/111 ,  C04B35/486 ,  C04B35/62218 ,  C04B35/632 ,  C04B35/638 ,  C04B35/64 ,  C03C2205/00 ,  C04B2235/3217 ,  C04B2235/3244 ,  C04B2235/6025 ,  C04B2235/656 ,  C04B2235/6586 ,  C04B2235/95 ,  C04B2235/9653

Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.

公开(公告)号：US20230365423A1

公开(公告)日：2023-11-16

申请号：US18225758

申请日：2023-07-25

Applicant: CORNING INCORPORATED

Inventor： Micheal Edward Badding ,  William Joseph Bouton ,  Douglas Edward Brackley ,  Lanrik Wayne Kester ,  Thomas Dale Ketcham ,  Eric Lee Miller ,  Cameron Wayne Tanner ,  James William Zimmermann

IPC: C01F7/441 ,  C04B35/622 ,  C03B29/12 ,  C03C8/02 ,  C03B35/24 ,  C04B35/632 ,  C03B19/06 ,  C04B35/486 ,  C04B35/64 ,  C04B35/111 ,  C01G25/02 ,  C04B35/638

CPC classification number: C01F7/441 ,  C04B35/62218 ,  C03B29/12 ,  C03C8/02 ,  C03B35/246 ,  C04B35/632 ,  C03B19/06 ,  C04B35/486 ,  C04B35/64 ,  C04B35/111 ,  C01G25/02 ,  C04B35/638 ,  C04B2235/6586 ,  C04B2235/3244 ,  C04B2235/95 ,  C04B2235/9653 ,  C04B2235/6025 ,  C03C2205/00 ,  C04B2235/656 ,  C04B2235/3217

Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.

公开(公告)号：US11505468B2

公开(公告)日：2022-11-22

申请号：US17718484

申请日：2022-04-12

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  William Joseph Bouton ,  Douglas Edward Brackley ,  Lanrik Wayne Kester ,  Thomas Dale Ketcham ,  Eric Lee Miller ,  Cameron Wayne Tanner ,  James William Zimmermann

IPC: C04B35/64 ,  C01F7/441 ,  C01G25/02 ,  C04B35/632 ,  C04B35/638 ,  C03C8/02 ,  C03B19/06 ,  C03B29/12 ,  C04B35/622 ,  C03B35/24 ,  C04B35/111 ,  C04B35/486

Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.

公开(公告)号：US10155667B2

公开(公告)日：2018-12-18

申请号：US15414109

申请日：2017-01-24

Applicant: Corning Incorporated

Inventor： Michael Edward Badding ,  William Joseph Bouton ,  Douglas Edward Brackley ,  Lanrik Wayne Kester ,  Thomas Dale Ketcham ,  Eric Lee Miller ,  Cameron Wayne Tanner ,  James William Zimmermann

IPC: C04B35/64 ,  C04B35/638 ,  C01F7/44 ,  C01G25/02 ,  C04B35/632 ,  C03C8/02 ,  C03B19/06 ,  C03B29/12 ,  C04B35/622 ,  C03B35/24 ,  C04B35/111 ,  C04B35/486

Abstract: A system, process and related sintered article are provided. The process includes supporting a piece of inorganic material with a pressurized gas and sintering the piece of inorganic material while supported by the pressurized gas by heating the piece of inorganic material to a temperature at or above a sintering temperature of the inorganic material such that the inorganic material is at least partially sintered forming the sintered article. The inorganic material is not in contact with a solid support during sintering. The sintered article, such as a ceramic article, is thin, has high surface quality, and/or has large surface areas.

公开(公告)号：US20170210634A1

公开(公告)日：2017-07-27

申请号：US15414109

申请日：2017-01-24

Applicant: Corning Incorporated

Inventor： Michael Edward Badding ,  William Joseph Bouton ,  Douglas Edward Brackley ,  Lanrik Wayne Kester ,  Thomas Dale Ketcham ,  Eric Lee Miller ,  Cameron Wayne Tanner ,  James William Zimmermann

IPC: C01F7/44 ,  C04B35/48 ,  C04B35/10 ,  C03B19/06 ,  C04B35/632 ,  C04B35/638 ,  C03C8/02 ,  C01G25/02 ,  C04B35/645

CPC classification number: C01F7/441 ,  C01G25/02 ,  C03B19/06 ,  C03B29/12 ,  C03B35/246 ,  C03C8/02 ,  C03C2205/00 ,  C04B35/111 ,  C04B35/486 ,  C04B35/62218 ,  C04B35/632 ,  C04B35/638 ,  C04B35/64 ,  C04B2235/3217 ,  C04B2235/3244 ,  C04B2235/6025 ,  C04B2235/656 ,  C04B2235/6586 ,  C04B2235/9653

Abstract: A system, process and related sintered article are provided. The process includes supporting a piece of inorganic material with a pressurized gas and sintering the piece of inorganic material while supported by the pressurized gas by heating the piece of inorganic material to a temperature at or above a sintering temperature of the inorganic material such that the inorganic material is at least partially sintered forming the sintered article. The inorganic material is not in contact with a solid support during sintering. The sintered article, such as a ceramic article, is thin, has high surface quality, and/or has large surface areas.

公开(公告)号：US20160308244A1

公开(公告)日：2016-10-20

申请号：US15088773

申请日：2016-04-01

Applicant: Corning Incorporated

Inventor： Michael Edward Badding ,  Lanrik Wayne Kester ,  Zhen Song

IPC: H01M10/0562 ,  H01M10/0525

CPC classification number: H01M10/0562 ,  C01G25/006 ,  C01P2002/52 ,  C01P2004/03 ,  C01P2004/51 ,  H01M4/382 ,  H01M10/052 ,  H01M10/0525 ,  H01M2300/0068 ,  H01M2300/0071

Abstract: A W and Ga co-doped garnet batch composition or Ta and Ga co-doped garnet batch composition including: a source of elemental Li in from 41 to 56 mol %; a source of elemental La in from 25 to 28 mol %; a source of elemental Zr in from 13 to 17 mol %; and a source of elemental co-dopant comprising a mixture of: a first dopant compound having gallium in from 2 to 17 mol %, and a second dopant compound having tungsten or tantalum in from 0.8 to 5 mol %, based on a batch total of 100 mol %. Also disclosed is a method of making and using the W and Ga co-doped garnet composition or Ta and Ga co-doped garnet composition, as defined herein, in an energy storage device.

Abstract translation: 还公开了制备和使用如本文所定义的W和Ga共掺杂石榴石组合物或Ta和Ga共掺杂石榴石组合物在能量存储装置中的方法。

公开(公告)号：US12283660B2

公开(公告)日：2025-04-22

申请号：US17862036

申请日：2022-07-11

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Indrajit Dutta ,  Lanrik Wayne Kester ,  Xinghua Li

IPC: H01M10/0562 ,  H01M50/406

Abstract: Lithium-containing polycrystalline ceramic sheets include grains having an average grain size of less than 5 μm, a relative density greater than 90%, and a thickness of up to 200 μm. In aspects, the lithium-containing polycrystalline ceramic sheets include an outer edge of the sheet that has no height variations greater than 1 mm from baseline in a perimeter trace. In aspects, the lithium-containing polycrystalline ceramic sheets include microstructural features of an outer edge of the sheet are no greater than about ⅓ the thickness of the sheet. In aspects, the lithium-containing polycrystalline ceramic sheets include an outer edge of the sheet that is enriched in lithium relative to a bulk of the sheet.

公开(公告)号：US20240019209A1

公开(公告)日：2024-01-18

申请号：US18239211

申请日：2023-08-29

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  William Joseph Bouton ,  Jacqueline Leslie Brown ,  Timothy Joseph Curry ,  Roman E. Hurny ,  Lanrik Wayne Kester ,  Thomas Dale Ketcham ,  John Albert Olenick ,  Kathleen Ritter Olenick ,  Jeremy Paananen ,  Thomas Silverblatt ,  Dell Joseph St Julien ,  Viswanathan Venkateswaran ,  Nathan Michael Zink

IPC: F26B3/00 ,  C04B35/115 ,  C04B35/443 ,  C04B35/486 ,  C04B35/64 ,  F27B13/10 ,  F26B13/10 ,  B28B11/24

CPC classification number: F26B3/00 ,  C04B35/115 ,  C04B35/443 ,  C04B35/486 ,  C04B35/64 ,  F27B13/10 ,  F26B13/10 ,  B28B11/243 ,  C04B2235/6025 ,  C04B2235/9615 ,  C04B2235/963 ,  C04B2235/9653 ,  F27B9/28

Abstract: A method of manufacturing ceramic tape includes a step of directing a tape of partially-sintered ceramic into a furnace. The tape is partially-sintered such that grains of the ceramic are fused to one another yet the tape still includes at least 10% porosity by volume, where the porosity refers to volume of the tape unoccupied by the ceramic. The method further includes steps of conveying the tape through the furnace and further sintering the tape as the tape is conveyed through the furnace. The porosity of the tape decreases during the further sintering step.

公开(公告)号：US20230364828A1

公开(公告)日：2023-11-16

申请号：US18225767

申请日：2023-07-25

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  William Joseph Bouton ,  Lanrik Wayne Kester ,  Thomas Dale Ketcham ,  Andrew Peter Kittleson ,  Dale Charles Marshall ,  Gary Edward Merz ,  Eric Lee Miller ,  Emmanuel Chima Okpara ,  Conor James Walsh

IPC: B28B11/24 ,  C04B35/115 ,  C04B35/638 ,  C04B35/486 ,  C04B35/64 ,  B32B27/32

CPC classification number: B28B11/243 ,  C04B35/115 ,  C04B35/638 ,  C04B35/486 ,  C04B35/64 ,  B32B27/32 ,  C04B2235/3225 ,  C04B2235/6025 ,  C04B2235/656 ,  C04B2235/65 ,  C04B2235/612 ,  C04B2235/9615

Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.