公开(公告)号：US20240413390A1

公开(公告)日：2024-12-12

申请号：US18787114

申请日：2024-07-29

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Jacqueline Leslie Brown ,  Jennifer Anella Heine ,  Thomas Dale Ketcham ,  Gary Edward Merz ,  Eric Lee Miller ,  Zhen Song ,  Cameron Wayne Tanner ,  Conor James Walsh

IPC: H01M10/0562 ,  B28B1/30 ,  C04B35/622 ,  G02B6/122 ,  H01M4/02 ,  H01M4/04 ,  H01M4/131 ,  H01M4/136 ,  H01M4/1391 ,  H01M4/1397 ,  H01M4/505 ,  H01M4/525 ,  H01M4/58 ,  H01M10/052 ,  H01M10/0525

Abstract: A roll-to-roll sintering system for wide inorganic tape material may include a spool on which is wound a continuous tape material comprising a green tape material and a backing layer, a take-up reel, and a heating station including at least one furnace. The heating station is configured to receive an unwound length of the continuous tape. The heating station further includes a first curved section such that the continuous tape material is bent through a radius of curvature of 0.01 m to 13,000 m, and at least two rollers defining the first curved section over which the continuous tape material is bent. The heating station is controlled to provide at least a portion of the heating station with an air free atmosphere, that being at least one of vacuum, hydrogen, or helium.

公开(公告)号：US20240387863A1

公开(公告)日：2024-11-21

申请号：US18660557

申请日：2024-05-10

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Jacqueline Leslie Brown ,  Jennifer Anella Heine ,  Thomas Dale Ketcham ,  Gary Edward Merz ,  Eric Lee Miller ,  Zhen Song ,  Cameron Wayne Tanner ,  Conor James Walsh

IPC: H01M10/0562 ,  B28B1/30 ,  C04B35/622 ,  G02B6/122 ,  H01M4/02 ,  H01M4/04 ,  H01M4/131 ,  H01M4/136 ,  H01M4/1391 ,  H01M4/1397 ,  H01M4/505 ,  H01M4/525 ,  H01M4/58 ,  H01M10/052 ,  H01M10/0525

Abstract: A cathode configured for a solid-state battery includes a body having grains of inorganic material sintered to one another, wherein the grains comprise lithium. A thickness of the body is from 3 μm to 100 μm. The first major surface and the second major surface have an unpolished granular profile such that the profile includes grains protruding outward from the respective major surface with a height of at least 25 nm and no more than 150 μm relative to recessed portions of the respective major surface at boundaries between the respective grains.

公开(公告)号：US12021189B2

公开(公告)日：2024-06-25

申请号：US18203242

申请日：2023-05-30

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Jacqueline Leslie Brown ,  Jennifer Anella Heine ,  Thomas Dale Ketcham ,  Gary Edward Merz ,  Eric Lee Miller ,  Zhen Song ,  Cameron Wayne Tanner ,  Conor James Walsh

IPC: H01M10/052 ,  B28B1/30 ,  C04B35/622 ,  G02B6/122 ,  H01M4/04 ,  H01M4/131 ,  H01M4/136 ,  H01M4/1391 ,  H01M4/505 ,  H01M10/0525 ,  H01M10/0562 ,  H01M4/02 ,  H01M4/1397 ,  H01M4/525 ,  H01M4/58

CPC classification number: H01M10/0562 ,  B28B1/30 ,  C04B35/62218 ,  G02B6/122 ,  H01M4/0471 ,  H01M4/131 ,  H01M4/1391 ,  H01M4/505 ,  H01M10/0525 ,  H01L2224/16225 ,  H01L2224/48091 ,  H01L2224/49107 ,  H01L2224/73265 ,  H01L2924/181 ,  H01M2004/028 ,  H01M4/136 ,  H01M4/1397 ,  H01M4/525 ,  H01M4/5825 ,  H01M10/052 ,  H01M2300/0071 ,  H01M2300/0077 ,  H01L2224/48091 ,  H01L2924/00014

Abstract: A cathode configured for a solid-state battery includes a body having grains of inorganic material sintered to one another, wherein the grains comprise lithium. A thickness of the body is from 3 μm to 100 μm. The first major surface and the second major surface have an unpolished granular profile such that the profile includes grains protruding outward from the respective major surface with a height of at least 25 nm and no more than 150 μm relative to recessed portions of the respective major surface at boundaries between the respective grains.

公开(公告)号：US20230140520A1

公开(公告)日：2023-05-04

申请号：US17974646

申请日：2022-10-27

Applicant: CORNING INCORPORATED

Inventor： Aaron David DeGeorge ,  Barbara Anna Oyer ,  Soumyadyuti Samai ,  Zhen Song ,  Cameron Wayne Tanner ,  Patrick David Tepesch

IPC: C01G25/00 ,  H01M10/0562

Abstract: The disclosure relates to porous garnet ribbons and methods of making such porous garnet ribbons.

公开(公告)号：US20230074514A1

公开(公告)日：2023-03-09

申请号：US17988013

申请日：2022-11-16

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  William Joseph Bouton ,  Douglas Edward Brackley ,  Lanrik Wayne Kester ,  Thomas Dale Ketcham ,  Eric Lee Miller ,  Cameron Wayne Tanner ,  James William Zimmermann

IPC: C01F7/441 ,  C01G25/02 ,  C04B35/632 ,  C04B35/638 ,  C03C8/02 ,  C03B19/06 ,  C03B29/12 ,  C04B35/622 ,  C04B35/64 ,  C03B35/24 ,  C04B35/111 ,  C04B35/486

Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.

公开(公告)号：US20220278364A1

公开(公告)日：2022-09-01

申请号：US17748242

申请日：2022-05-19

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Jacqueline Leslie Brown ,  Jennifer Anella Heine ,  Thomas Dale Ketcham ,  Gary Edward Merz ,  Eric Lee Miller ,  Zhen Song ,  Cameron Wayne Tanner ,  Conor James Walsh

IPC: H01M10/0562 ,  H01M4/04 ,  C04B35/622 ,  B28B1/30 ,  H01M4/1391 ,  H01M4/131 ,  H01M4/505 ,  G02B6/122 ,  H01M10/0525

Abstract: Electrolyte for a solid-state battery includes a body having grains of inorganic material sintered to one another, where the grains include lithium. The body is thin, has little porosity by volume, and has high ionic conductivity.

公开(公告)号：US20140357476A1

公开(公告)日：2014-12-04

申请号：US13906108

申请日：2013-05-30

Applicant: CORNING INCORPORATED

Inventor： Christian Bischof ,  Thorsten Rolf Boger ,  Gregory Albert Merkel ,  Zhen Song ,  Cameron Wayne Tanner ,  Patrick David Tepesch ,  Elizabeth Marie Vileno

IPC: B01J29/70

CPC classification number: B01J35/1042 ,  B01D53/9418 ,  B01D2255/2027 ,  B01D2255/20707 ,  B01D2255/2092 ,  B01D2255/30 ,  B01D2255/9205 ,  B01J29/763 ,  B01J35/10 ,  B01J37/0246 ,  C04B35/195 ,  C04B35/478 ,  C04B38/0074 ,  C04B2111/00793 ,  C04B2111/0081 ,  C04B2235/3201 ,  C04B2235/3208 ,  C04B2235/3213 ,  C04B2235/3215 ,  C04B2235/3225 ,  C04B2235/3227 ,  C04B2235/3229 ,  C04B2235/3232 ,  C04B2235/3239 ,  C04B2235/3241 ,  C04B2235/3244 ,  C04B2235/3262 ,  C04B2235/3272 ,  C04B2235/3275 ,  C04B2235/3279 ,  C04B2235/3284 ,  C04B2235/42 ,  C04B2235/725 ,  C04B2235/727 ,  F01N3/2828 ,  C04B35/185 ,  C04B38/0006

Abstract: Disclosed herein are formed ceramic substrates comprising an oxide ceramic material, wherein the formed ceramic substrate comprises a low elemental alkali metal content, such as less than about 1000 ppm. Also disclosed are composite bodies comprising at least one catalyst and a formed ceramic substrate comprising an oxide ceramic material, wherein the composite body has a low elemental alkali metal content, such as less than about 1000 ppm, and methods for preparing the same.

公开(公告)号：US20140147664A1

公开(公告)日：2014-05-29

申请号：US14073020

申请日：2013-11-06

Applicant: Corning Incorporated

Inventor： Douglas Munroe Beall ,  Cameron Wayne Tanner

IPC: C03C11/00 ,  C04B38/06

CPC classification number: C04B38/0635 ,  B01D39/2003 ,  B01D69/10 ,  C03B19/066 ,  C03B19/08 ,  C03C11/007 ,  C04B38/0006 ,  C04B38/0009 ,  Y10T428/1234 ,  Y10T428/24149 ,  Y10T428/24157

Abstract: A porous cellular body comprising primarily a porous sintered glass material is disclosed. The porous sintered glass material primarily includes a first phase and a second phase, the first phase primarily comprising amorphous fused silica and the second phase comprising amorphous fused silica and a sintering aid.

Abstract translation: 公开了一种主要由多孔烧结玻璃材料组成的多孔多孔体。 多孔烧结玻璃材料主要包括第一相和第二相，第一相主要包括无定形熔融二氧化硅，第二相包含无定形熔融二氧化硅和烧结助剂。

公开(公告)号：US20230299262A1

公开(公告)日：2023-09-21

申请号：US18021656

申请日：2021-08-05

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Ryan David Bayliss ,  Jennifer Anella Heine ,  Cameron Wayne Tanner

IPC: H01M4/04 ,  H01M10/0525 ,  H01M4/1397 ,  H01M4/136

CPC classification number: H01M4/0471 ,  H01M10/0525 ,  H01M4/0416 ,  H01M4/0409 ,  H01M4/1397 ,  H01M4/136 ,  H01M2004/021

Abstract: A method for forming a sintered composition includes providing a slurry precursor including a chalcogenide compound; tape casting the slurry precursor to form a green tape; and sintering the green tape at a temperature in a range of 500° C. to 1350° C. for a time in a range of less than 60 min. An energy device includes a first sintered, non-polished electrode having a first surface and a second surface; a first current collector disposed on the first surface of the first electrode; an electrolyte layer disposed on the second surface of the first electrode; and a second electrode disposed on the electrolyte layer.

公开(公告)号：US20220393149A1

公开(公告)日：2022-12-08

申请号：US17642074

申请日：2020-09-18

Applicant: Corning Incorporated

Inventor： Michael Edward Badding ,  Ryan David Bayliss ,  Jennifer Anella Heine ,  Cameron Wayne Tanner

IPC: H01M4/136 ,  H01M10/0525

Abstract: A sintered electrode for a battery, the sintered electrode having a first surface positioned to face a current collector and a second surface positioned to face an electrolyte layer, such that the sintered electrode includes: a lithium cobaltite chalcogenide compound; and such that the sintered electrode has a thickness between the first surface and the second surface of 45 μm to 55 μm; and such that the sintered electrode has an open porosity of from 15% to 30%.