Abstract:
A method of welding two thermoplastic workpieces (W) together along a predetermined weld line during a weld cycle utilizing a high frequency vibration sonic or ultrasonic welding apparatus. This welding apparatus includes an electroacoustic transducer (18) which transmits such vibrations to a horn (19) which is dimensioned to be resonant with the horn being brought into forced engagement with at least one of the workpieces to be welded. The method comprising the steps of bringing the workpieces into bearing relation against one another along the weld line. Then the electroacoustic transducer is energized so as to resonate the horn with a desired motional amplitude. Forceful contact is established between the horn and one of the workpieces. Then, the forceful contact between the horn and the one workpiece is maintained throughout the weld cycle. The motional amplitude of the horn is varied in accordance with a desired motional amplitude profile.
Abstract:
An expert system for a welding machine has an installed knowledge base concerning weld problems and preferred solutions. Trial welds are made from which input data concerning weld quality is obtained. The expert system applies predetermined rules and historic confidence levels to determine changes in weld parameters to attempt to correct any weld defects.