Abstract:
A turbine component assembly is disclosed, including a first component, a second component, and an interface shield. The first component is arranged to be disposed adjacent to a hot gas path, and includes a ceramic matrix composite composition. The second component is adjacent to the first component and arranged to be disposed distal from the hot gas path across the first component. The interface shield is disposed on a contact region of the first component, and directly contacts the second component.
Abstract:
A turbine shroud assembly including an outer shroud arranged within a turbine and further comprising opposed extending portions. The turbine shroud assembly further including an inner shroud shielding the outer shroud from a gas flowing along a gas path within the turbine during operation of the turbine and comprising opposed first and second arcuate portions extending around and in direct contact with a corresponding extending portion of the outer shroud for supporting the inner shroud from the outer shroud. The turbine shroud assembly further including a spline seal extending between the first and second arcuate portions and positioned between the inner shroud and the outer shroud. The turbine shroud assembly further including at least one of the inner shroud, the outer shroud and the spline seal including at least one protrusion for maintaining positive retention of the spline seal during non-operation of the turbine.
Abstract:
A turbine component includes an outer shroud arranged within a turbine and further including opposed extending portions. The component further provides an inner shroud shielding the outer shroud from a gas path within the turbine during operation of the turbine and including opposed arcuate portions extending around and in direct contact with a corresponding extending portion of the outer shroud for supporting the inner shroud from the outer shroud. The component further provides a load path forming region at least partially extending between facing surfaces of each arcuate portion and corresponding extending portion. During operation of the turbine, load path forming regions extend into direct contact between at least a portion of the facing surfaces of each arcuate portion and corresponding extending portion, resulting in formation of a loading arrangement having generally evenly distributed radial load forces at the load path forming regions.
Abstract:
A pre-form CMC cavity and method of forming pre-form CMC cavity for a ceramic matrix component includes providing a mandrel, applying a base ply to the mandrel, laying-up at least one CMC ply on the base ply, removing the mandrel, and densifying the base ply and the at least one CMC ply. The remaining densified base ply and at least one CMC ply form a ceramic matrix component having a desired geometry and a cavity formed therein. Also provided is a method of forming a CMC component.
Abstract:
A gear set may include a gear having improved operating performance by including location specific strength and wear properties, more specifically the gear may include a hub that may be made from a first material and a plurality of gear teeth that may be made from a second material and mounted to the hub.
Abstract:
A turbine component is disclosed. The turbine component includes an outer shroud and an inner shroud having a first hook region extending over a first portion of the outer shroud and a second hook region extending over a second portion of the outer shroud. A first hook gap, a second hook gap, a first radial gap, and a second radial gap are arranged and disposed to permit the inner shroud to deflect from the outer shroud under thermal loading. Additionally or alternatively, the inner shroud includes ceramic matrix composite fibers having a thermal conductivity of less than 200 W/m·k and greater than 10 W/m·k.
Abstract:
A process of producing a ceramic matrix composite turbine bucket, an insert for a ceramic matrix composite turbine bucket, and a ceramic matrix composite turbine bucket are disclosed. The process includes providing a bucket preform having a dovetail cavity, the dovetail cavity being enclosed within a dovetail shank of the bucket preform, positioning an insert within the dovetail cavity, then forming the ceramic matrix composite turbine bucket in a furnace. The insert includes a geometry configured to be fit within a dovetail cavity of the ceramic matrix composite turbine bucket, a bucket preform, or both. The insert is foam material or a plurality of ceramic matrix composite plies. The ceramic matrix composite turbine bucket includes a dovetail shank and a dovetail cavity enclosed within the dovetail shank. The dovetail cavity is arranged and disposed for receiving an insert.
Abstract:
A method of forming a ceramic matrix composite (CMC) component, a CMC component and a tip member are provided. The method of form the CMC component includes providing a component preform having a first end, a second end, and a cavity, the cavity having a pre-determined shape and a first engagement surface. The method includes forming a tip member from a pre-consolidated composite material, the tip member having a second engagement surface generally conforming to the first engagement surface. The method includes directing the second engagement surface to the first engagement surface. The method includes consolidating the component preform and tip member. The ceramic matrix composite component is formed having a desired geometry and the tip member stays in place in the cavity during operation of the ceramic matrix composite component.
Abstract:
A composite, method of making the composite and a pre-pre composite ply are provided. The composite includes a first layer, a second layer and a third layer. The first layer includes at least one ply of unidirectional tape. The second layer is adjacent the first layer and includes at least one composite ply. The at least one composite ply includes a thin continuous matrix ply sheet having a plurality of randomly oriented unidirectional tape segments thereon. The third layer is adjacent the second layer and includes at least one ply of unidirectional tape. The ceramic matrix composite provides about 15% to about 20% strength relative to a composite comprising all unidirectional plies and the ceramic matrix composite has a bending length of 3 cm to 25 cm based on a Shirley stiffness test.