Abstract:
An electrolytic capacitor comprising an anode comprised of cryogenically milled anode material is described. The cryogenic milling process prepares the active anode material for anode fabrication. The capacitor further comprises a casing of first and second casing members secured to each other to provide an enclosure. A feedthrough electrically insulated from the casing and from the casing and extending there from through a glass-to-metal seal, at least one anode electrically connected within the casing, a cathode, and an electrolyte. The cathode is of a cathode active material deposited on planar faces of the first and second casing members.
Abstract:
Tantalum powders produced using a tantalum fiber precursor are described. The tantalum fiber precursor is chopped or cut into short lengths having a uniform fiber thickness and favorable aspect ratio. The chopped fibers are formed into a primary powder having a controlled size and shape, narrow/tight particle size distribution, and low impurity level. The primary powder is then agglomerated into an agglomerated powder displaying suitable flowability and pressability such that pellets with good structural integrity and unifrom pellet porosity are manufacturable. The pellet is sintered and anodized to a desired formation voltage. The thusly created capacitor anode has a dual morphology or dual porosity provided by a primary porosity of the individual tantalum fibers making up the primary powder and a larger secondary porosity formed between the primary powders agglomerated into the agglomerated powder.
Abstract:
A capacitor for powering an implantable medical device is described. The capacitor includes a casing having contoured surfaces to more closely conform to body contours. This means that the anode housed in the casing must also have a contoured shape substantially matching that of the casing. Accordingly, the anode is comprised of a pressed pellet having a surrounding peripheral edge extending to spaced-apart first and second major face walls. An anode lead wire comprises an embedded portion extending into the anode pellet. First and second channel-shaped recesses aligned with each other extend into the anode pellet from the first and second major face walls to intersect with the embedded lead wire portion. The first and second channel-shaped recesses also extend to opposed locations at the surrounding peripheral edge of the anode pellet. The anode pellet is bent at the aligned first and second channel-shaped recesses to provide a right anode pellet portion electrically connected to a left anode pellet portion by the embedded lead wire portion. The thusly contoured anode pellet has an anatomical shape that matches that of the contoured casing to provide an implantable capacitor that is volumetrically efficient.
Abstract:
A nickel termination-pad that has been clad-bonded to a titanium base layer electrically contacted to a casing to thereby serve as a surface for a device manufacturer to connect electronic circuit to the capacitor is described. The clad connection of the nickel termination-pad to the titanium base layer is both robust and provides good electrical conductivity between the dissimilar metals.
Abstract:
A capacitor for powering an implantable medical device is described. The capacitor includes a casing having contoured surfaces to more closely conform to body contours. This means that the anode housed in the casing must also have a contoured shape substantially matching that of the casing. Accordingly, the anode is comprised of a pressed pellet having a surrounding peripheral edge extending to spaced-apart first and second major face walls. An anode lead wire comprises an embedded portion extending into the anode pellet. First and second channel-shaped recesses aligned with each other extend into the anode pellet from the first and second major face walls to intersect with the embedded lead wire portion. The first and second channel-shaped recesses also extend to opposed locations at the surrounding peripheral edge of the anode pellet. The anode pellet is bent at the aligned first and second channel-shaped recesses to provide a right anode pellet portion electrically connected to a left anode pellet portion by the embedded lead wire portion. The thusly contoured anode pellet has an anatomical shape that matches that of the contoured casing to provide an implantable capacitor that is volumetrically efficient.
Abstract:
A nickel termination-pad that has been clad-bonded to a titanium base layer electrically contacted to a casing to thereby serve as a surface for a device manufacturer to connect electronic circuit to the capacitor is described. The clad connection of the nickel termination-pad to the titanium base layer is both robust and provides good electrical conductivity between the dissimilar metals.
Abstract:
Tantalum powders produced using a tantalum fiber precursor are described. The tantalum fiber precursor is chopped or cut into short lengths having a uniform fiber thickness and favorable aspect ratio. The chopped fibers are formed into a primary powder having a controlled size and shape, narrow/tight particle size distribution, and low impurity level. The primary powder is then agglomerated into an agglomerated powder displaying suitable flowability and pressability such that pellets with good structural integrity and unifrom pellet porosity are manufacturable. The pellet is sintered and anodized to a desired formation voltage. The thusly created capacitor anode has a dual morphology or dual porosity provided by a primary porosity of the individual tantalum fibers making up the primary powder and a larger secondary porosity formed between the primary powders agglomerated into the agglomerated powder.
Abstract:
A wet tantalum capacitor of either a single anode design or of multiple anode configurations having cathode active material supported on the casing and sealed in its own separator material is described. The separator “covers’ the cathode active material and is adhered directly to the casing. For a multiple anode design, an inner cathode foil positioned between opposed anode pellets is sealed in its own separator bag. Preferably, a polymeric restraining device prevents the anode from contacting the casing. The completed anode/cathode electrode assembly is sealed in the casing, which is filled with electrolyte thru a port. The fill port is hermetically sealed to complete the capacitor.
Abstract:
A wet tantalum capacitor of either a single anode design or of multiple anode configurations having cathode active material supported on the casing and sealed in its own separator material is described. The separator “covers' the cathode active material and is adhered directly to the casing. For a multiple anode design, an inner cathode foil positioned between opposed anode pellets is sealed in its own separator bag. Preferably, a polymeric restraining device prevents the anode from contacting the casing. The completed anode/cathode electrode assembly is sealed in the casing, which is filled with electrolyte thru a port. The fill port is hermetically sealed to complete the capacitor.
Abstract:
An electrolytic capacitor comprising an anode comprised of cryogenically milled anode material is described. The cryogenic milling process prepares the active anode material for anode fabrication. The capacitor further comprises a casing of first and second casing members secured to each other to provide an enclosure. A feedthrough electrically insulated from the casing and from the casing and extending there from through a glass-to-metal seal, at least one anode electrically connected within the casing, a cathode, and an electrolyte. The cathode is of a cathode active material deposited on planar faces of the first and second casing members.