Abstract:
An apparatus for producing a three-dimensional work piece comprises a process chamber accommodating a carrier for receiving a raw material powder and an irradiation device for selectively irradiating electromagnetic or particle radiation onto the raw material powder applied onto the carrier in order to produce the work piece from said raw material powder by an additive layer construction method, the irradiation device comprising at least one radiation source and at least one optical unit with a plurality of optical elements. A heat transfer arrangement is configured to transfer heat generated by a heat source to the at least one optical unit of the irradiation device. The apparatus further comprises a control unit configured to control the heat transfer arrangement so as to adjust a temperature of the at least one optical unit of the irradiation device.
Abstract:
The application relates to a device for producing three-dimensional workpieces, the device including: a structural surface designed to receive a molding compound; and an irradiation arrangement designed to selectively irradiate the molding compound on the structural surface with electromagnetic radiation, in order to produce a workpiece by means of generative layer construction, where the irradiation device comprises a plurality of irradiation units, the irradiation units being designed to irradiate an individual region of the structural surface respectively associated with the irradiation units, and where the beams emitted by the irradiation units respectively have a cross-sectional surface corresponding to between approx. 2% and approx. 170% of the surface of the respectively associated individual region. The application also relates to the use of such a device and to a method for producing three-dimensional workpieces by means of such a device.
Abstract:
A powder application apparatus is provided for use in a device for manufacturing work pieces by exposing powder layers to electromagnetic radiation or particle radiation. The powder application apparatus comprises a first powder storage provided in a first part of the powder application apparatus and configured to receive and store raw material powder. The powder application apparatus further comprises a first powder supply channel provided in a second part of the powder application apparatus and configured to discharge raw material powder from the first powder storage onto a carrier located below the apparatus. A first channel opening/closing element is configured to be moved between a first position to allow the discharge of raw material powder from the first powder storage onto the carrier, and a second position in which the discharge of raw material powder from the first powder storage onto the carrier is presented.
Abstract:
An apparatus (10) for producing a three-dimensional work piece (12) comprises a process chamber (14) accommodating a carrier (16) for receiving a raw material powder (18) and an irradiation device (20) for selectively irradiating electromagnetic or particle radiation onto the raw material powder (18) applied onto the carrier (16) in order to produce the work piece (12) from said raw material powder (18) by an additive layer construction method, the irradiation device (20) comprising at least one radiation source (22, 24) and at least one optical unit (26, 32) with a plurality of optical elements (28, 34). A heat transfer arrangement (38) is configured to transfer heat generated by a heat source (40) to the at least one optical unit (26, 32) of the irradiation device (20). The apparatus further comprises a control unit (42) configured to control the heat transfer arrangement (38) so as to adjust a temperature of the at least one optical unit (26, 32) of the irradiation device (20).
Abstract:
An unpacking device for use in an apparatus for producing a three-dimensional work piece by irradiating layers of a raw material powder with electromagnetic or particle radiation, the unpacking device comprises a holding device which is configured to hold a building chamber arrangement. The building chamber arrangement comprises a building chamber accommodating a carrier, wherein the carrier is configured to receive a three-dimensional work piece produced from a raw material powder by an additive layering process. An engagement unit of the unpacking device is configured to engage with the carrier of the building chamber arrangement. A moving mechanism is configured to cause a relative movement between the building chamber and the engagement unit with the carrier engaged therewith so as to allow a separation of the carrier with a three-dimensional work piece received thereon from the building chamber. Finally, the unpacking device comprises a raw material powder removal mechanism which is configured to cause at least one of a vibration and a rotation of the engagement unit with the carrier engaged therewith so as to remove residual raw material powder from the three-dimensional work piece received on the carrier.
Abstract:
The application relates to a device for producing three-dimensional workpieces, the device including: a structural surface designed to receive a molding compound; and an irradiation arrangement designed to selectively irradiate the molding compound on the structural surface with electromagnetic radiation, in order to produce a workpiece by means of generative layer construction, where the irradiation device comprises a plurality of irradiation units, the irradiation units being designed to irradiate an individual region of the structural surface respectively associated with the irradiation units, and where the beams emitted by the irradiation units respectively have a cross-sectional surface corresponding to between approx. 2% and approx. 170% of the surface of the respectively associated individual region. The application also relates to the use of such a device and to a method for producing three-dimensional workpieces by means of such a device.
Abstract:
A powder circuit (36) for use in an apparatus (10) for producing three-dimensional work pieces by irradiating layers of a raw material powder with electromagnetic or particle radiation comprises a process chamber (12) accommodating a carrier (16) and a powder application device (14) for applying a raw material powder onto the carrier (16), the process chamber (12) being provided with a powder inlet (30) for supplying raw material powder to the powder application device (14) and a powder outlet (32) for discharging excess raw material powder from the process chamber (12). The powder circuit (36) further comprises a powder circulation line (34) connecting the powder outlet (32) of the process chamber (12) to the powder inlet (30) of the process chamber (12) and a conveying device (38) arranged in the powder circulation line (34) for conveying the raw material powder through the powder circulation line (34). A sensor arrangement (42) is adapted to detect at least one of a parameter characteristic of a powder supply to the conveying device (38) and a parameter characteristic of a powder discharge from the conveying device (38). A control unit (40) adapted to control operation of the conveying device (38) in dependence of at least one of the parameter characteristic of the powder supply to the conveying device (38) and the parameter characteristic of the powder discharge from the conveying device (38).
Abstract:
An apparatus including a process chamber accommodating a carrier for receiving a raw material powder. An irradiation device of the apparatus is configured to selectively irradiate electromagnetic or particle radiation onto the raw material powder on the carrier in order to produce a work piece by an additive layer construction method, wherein a transmission element allows the transmission of the electromagnetic or particle radiation into the process chamber. The apparatus further includes a gas inlet and a gas outlet for supplying and discharging gas to and from the process chamber which are configured to generate a protective gas stream for protecting the transmission element from being contaminated by impurities present in the process chamber. The gas inlet includes a gas permeable, porous component forming a gas inlet area.
Abstract:
In a method for controlling an irradiation system for use in an apparatus for producing a three-dimensional work piece, a first and a second irradiation area as well as an overlap area arranged between the first and the second irradiation area are defined on a surface of a carrier adapted to receive layers of a raw material powder to be irradiated with electromagnetic or particle radiation emitted by the irradiation system. A first irradiation unit of the irradiation system is assigned to the first irradiation area and the overlap area, and a second irradiation unit of the irradiation system is assigned to the second irradiation area and the overlap area. At least one of the first irradiation area, the second irradiation area and the overlap area is defined in dependence on a geometry of the three-dimensional work piece to be produced.
Abstract:
A powder circuit (36) for use in an apparatus (10) for producing three-dimensional work pieces by irradiating layers of a raw material powder with electromagnetic or particle radiation comprises a process chamber (12) accommodating a carrier (16) and a powder application device (14) for applying a raw material powder onto the carrier (16), the process chamber (12) being provided with a powder inlet (30) for supplying raw material powder to the powder application device (14) and a powder outlet (32) for discharging excess raw material powder from the process chamber (12). The powder circuit (36) further comprises a powder circulation line (34) connecting the powder outlet (32) of the process chamber (12) to the powder inlet (30) of the process chamber (12) and a conveying device (38) arranged in the powder circulation line (34) for conveying the raw material powder through the powder circulation line (34). A sensor arrangement (42) is adapted to detect at least one of a parameter characteristic of a powder supply to the conveying device (38) and a parameter characteristic of a powder discharge from the conveying device (38). A control unit (40) adapted to control operation of the conveying device (38) in dependence of at least one of the parameter characteristic of the powder supply to the conveying device (38) and the parameter characteristic of the powder discharge from the conveying device (38).