Abstract:
An easily removable and reusable holding pin for securing together the sections of a toner cartridge assembly for use in imaging machines. The holding pin comprises a shank with a head structured to allow easy gripping of the pin by pulling tools. The head has a first portion wider than the shank which abuts against the wall of the assembly when the shank of the pin is inserted into the assembly to secure the sections together. The first portion separates the shank from a second portion of the head. The second portion is wider than the first portion of the head so it overhangs the first portion, providing a space between the second portion of the head and the assembly wall when the pin is installed in the cartridge assembly. The gripping parts of a tool may extend through this space to grip or otherwise contact the head of the pin, allowing the pin to be pulled from the assembly without damage to the pin or cartridge assembly.
Abstract:
A powdered chemical mixture for lubricating photoreceptors, wiper blades, doctor blades and slide seals used on dry toner printers, copiers, and facsimile machines. The dry powder comprises a mica group mineral wet-ground to attain cold, dry lubricity, resiliency and particle alignment. The wet-ground mica-group mineral may be coated by calcium stearate to increase lubricity and reduce static electricity from the photoreceptor and blades during operation of the machine. The optimum powder would be comprised of 99% by weight mica-group mineral and 1% by weight calcium stearate. Muscovite and phlogopite are mica-group minerals suggested for use in the lubricating powder. The calcium stearate could also be used with powdered lubricants other than mica to reduce static electricity during operation of the machines.
Abstract:
A conversion kit and method for converting the doctor blade of a toner cartridge for an imaging machine to a spreader blade. The conversion kit comprises an elastic strip of material, such as nonconductive urethane, with adhesive on one side to attach the elastic strip to a surface of the doctor blade. An assembly jig is provided to hold the doctor blade in position while applying the elastic strip. The jig is designed and sized to act as a guide for ensuring the accurate positioning of the elastic strip on the doctor blade. The jig has a groove to grasp the bent-over portion of the doctor blade, and a raised edge adjacent the groove against which the elastic strip is placed. The conversion kit further comprises washers approximately the same thickness as the elastic strip. The washers are adhered to the surface of the doctor blade at each end adjacent the elastic strip and in alignment with the holes for the screws used to fasten the doctor blade to the toner cartridge.
Abstract:
A stiffener which extends the life of a keeper blade used in toner cartridge assemblies to provide a seal with the photoreceptor drum between the waste toner hopper and the remainder of the cartridge assembly. The stiffener is attached along the length of the keeper blade and is also used to secure the keeper blade to the waste toner hopper. Two sides of the stiffener are provided with an adhesive, such as a two-sided tape. One side of the stiffener is attached to the keeper blade, and then the other side of the stiffener is used to secure the keeper blade to the waste toner hopper. The thickness of the stiffener is selected to set the distance between the keeper blade and the photoreceptor drum. The stiffener is made of a resilient material which may also be conductive. So the stiffener will not kink during cleaning or other maintenance and will conduct heat away from the keeper blade to prevent the blade from warping. In another embodiment, the keeper blade itself is made of or coated with a conductive material to extend the life of the blade.
Abstract:
A dry toner composition for electrophotography includes a binder resin, a coloring agent and a mica-group mineral. The mica-group mineral provides the toner composition with lubricity and better flow capabilities. The mica-group mineral is wet-ground and may be coated with calcium stearate to reduce static electricity generated during operation of the printer, copier, or facsimile machine. The mica-group mineral and calcium stearate blend comprises ninety percent by weight or more of the mica-group mineral and ten percent by weight or less of the calcium stearate. The mica-group mineral or the mica-group mineral coated with calcium stearate makes up about zero-point-one to around fifteen percent by weight of the toner composition. The lubricant and flow agent formed by the mica-group mineral with or without the calcium stearate may be mixed into conventional dry toner as a post-additive. A mica-group mineral would be wet-ground to a very small particle size -for use in toners requiring smaller particle size and lower melting points for high speed printing operations.
Abstract:
In toner cartridge assemblies for use in copiers, printers and facsimile machines, a conductive coating is applied to the wiper and spreader blades. The wiper blade removes excess toner from the photo-sensitive photo-receptor drum and the spreader blade controls and adjusts the quantity of toner on the developing cylinder. The conductive coating is applied over the surfaces of the wiper and spreader blades which contact the drum and developing cylinder, respectively. The coating comprises polytetrafluoroethylene (TEFLON) made conductive by the addition of a conductive substance. The conductive coating reduces friction, minimizes toner attachment, and reduces warpage of the blades. The conductive coating eliminates static electricity within the cartridge assembly and, in the case of the wiper blade, eliminates the need for an erase lamp by providing a charge path away from the drum if the blade is grounded.
Abstract:
Components are disclosed which allow a powerful, variable speed lathe to turn the photoreceptor drums, charge rollers and developer brushes of printers, copiers, and facsimile machines. In one embodiment, adapter units fit over the cylindrical extensions on the ends of the drum. Two pieces of opposing tail stock support and hold the drum on the lathe by applying pressure against the adapter units. A drive bushing is attached to and rotates with the drive bolt of the lathe. The drive bushing has one or more drive pins which interact with the spoke-like members on the drum to turn or spin the drum and allow it to be cleaned, polished, coated or otherwise treated. In a second embodiment, a short length of hose is used to connect the adapter unit with the charge roller or developer brush. The drive pin of the drive bushing is received in a hole on the surface of the adapter unit facing the drive bushing. The roller or brush is turned on the lathe by having the drive bushing turn the adapter unit. The same drive bushing, adapter units and tail stocks can therefore be used to drive photoreceptor drums, charge rollers and developer brushes. Depending on the type of photoreceptor drum end, it is possible to spin the drum using just the drive bushing and tail stock without an adapter unit.
Abstract:
An apparatus and method for providing a removable closure seal between the toner hopper and the toner feed roller compartment of a toner cartridge assembly used in printers, copy machines and facsimile machines. The seal prevents toner from leaking from the toner hopper into the feed roller compartment during shipping and handling. In one embodiment, the seal has a slotted seal insert placed over the passage between the hopper and roller compartment. A removable tape closes the slot. In another embodiment, a slotted seal insert is slid between grooves in the toner cartridge assembly into position between the hopper and feed roller compartment. The insert is attached to the cartridge assembly by glue, tape, or other adhesive. An insert tool is used to facillitate this attachment. A reusable, removable closure seal is slid between the grooves to close the slot. The closure seal may have a metal spine to increase its rigidity. A crush-resistant velvet material with a foam backing is used to improve the seals at the ends of the feed roller compartment.
Abstract:
A toner hopper seal-insert and slide-seal to provide for the shipping and transporting of a refilled toner cartridge. The seal-insert is comprised of two slotted rectangular strips or pieces of material. A middle piece or layer of a resilient two-sided foam tape is sandwiched between the two slotted pieces, holding them together such that their slots align. The tape is configured such that it also has a slot which is wider than the slots in the two outer pieces and open at one end, providing a channel for the slide-seal. The seal-insert is attached to the toner hopper of the toner cartridge, and the slide-seal is slid into or out of position in the seal-insert to seal or unseal the opening of the toner hopper, creating a reusable leakproof seal system. For ease of placing the seal-insert in the toner hopper, the ends of the outer pieces opposite the slot opening in the tape layer may be bent and fused together, then cut into a shape extending to a point. The slide-seal may be a magnetized flexible strip so it attracts toner and further improves the seal. It may also be provided with a handle for ease of operation. For toner hoppers with wider openings, the width of the seal-insert is increased but the slots remain the same size. The increased width of the seal-insert is furnished with a removable tool to keep the seal-insert rigid as it is placed into position on the toner hopper.
Abstract:
A strip of predetermined thickness and sufficient width is attached adjacent to the edges of spreader and wiper blades used in toner cartridge assemblies for printers, copiers and facsimile machines. The strip provides heat dissipation and distortion prevention characteristics to previously manufactured spreader and wiper blades. The strip is made of heat reflective material and might be a ductile metal such as aluminum or plastic which has elastomeric properties. The strip is attached to the blade by adhesive, metal plating, or by other methods. In one embodiment the strip is placed on the blade such that it is relatively flat. In another embodiment the strip is applied to the blade such that the strip forms an upstanding lip protruding angularly from the blade adjacent to the blade's edge. The strip or lip on the blade does not contact the roller on which toner is being spread or from which toner is being wiped. The lip may have spaced openings which provide for increased rates of heat dissipation, and the openings in the lip may have different depths and widths.