摘要:
A notched region in which the outer periphery of a screw flight is cut out is provided in a molding material feed screw. A wedge-shaped portion is formed by both a front wall surface of the screw flight and a wall surface of the boundary where the outer periphery of the screw flight is cut out. As a result of rotation of the molding material feed screw, since the wedge-shaped portion advances while pushing aside resin pellets located in the front thereof in two lateral directions of the front wall surface of the screw flight and the wall surface of the boundary where the outer diameter of the screw flight is cut out, entrapment of the resin pellets between the edge of a material supply port of a molding material supply device and the outer periphery of the screw flight is avoided as much as possible.
摘要:
An extruder screw that enables mixing of viscous materials, such as rubber mixtures and thermoplastic materials, is disclosed. The screw includes a core extending from a sealing end to a nose cone end. At least one flight extends radially from the core in a quasi-helical pattern, wherein flights adjacent one another form channels therebetween. A plurality of elongate lugs extend radially from the core and are disposed in the channels. The shape as well as the number of lugs can be varied to ensure the requirements for a thorough and turbulent deflection and mixing of the material stream.
摘要:
The present invention relates to an extruder for a polymer, and a process for extruding a polymer using said extruder. In particular, the present invention provides an extruder comprising: (i) two or more barrel sections arranged sequentially from: (a) an upstream feed barrel section to which polymer feedstock to be extruded is fed, the upstream feed barrel section containing two or more screws each having a diameter of X; to (b) a downstream barrel section from which melted polymer is passed to a die and extruded; and (ii) one or more feed ports for feeding polymer feedstock to be extruded into the extruder at its upstream end, characterised in that the total area of the one or more feed ports through which polymer feedstock is introduced is greater than 4*X2, and a process for extrusion of polymer comprising feeding a polymer feedstock to the feed port of such an extruder.
摘要:
A method of extending the life of an extruder screw by affixing tiles of wear-resistant material along the crest of the extruder screw flighting threads, and optionally grinding the hardened material to remove any sharp edges. In another configuration of the present invention, plates of wear-resistant material are secured to the leading edges of the extruder screw threads to further prolong the life of the extruder screw.
摘要:
A screw extruder comprises an extruder body (4) with a bore (4H), and a screw (5) rotatably disposed in the bore (4H). The screw (5) comprises a screw shaft (7) and two screw flights (8 and 9) disposed in the form of a double helix. The screw flight (9) is substantially continuous, but the screw flight (8) is provided with large interruptions (11) within which a plurality of additional flight pieces (13) are disposed to change the number of passages repeatedly. Mixing/kneading pins (15) protruding into the bore (4H) can be provided. Preferably, the paths (17) for the mixing/kneading pins (15) are positioned within the interruptions (11) and on the upstream side and downstream side of the additional flight pieces (13).
摘要:
The aim of the invention is to provide a plastifying screw provided with a thread change, for an extruder or a forcing machine, whereby the volume of the transporting cross-section does not change and thus a pressure increase in the region of the thread is avoided. To this end, in the region wherein a first and a second screw thread of the plastifying screw overlap, the thread width outside the overlapping region is equal to d and the thread width inside the overlapping region is equal to ½ d.
摘要:
A screw element includes an outer radius Ra and a core radius Ri for multiscrew extruders with co-rotating and intermeshing screw shafts. The screw element has in axial cross section through its longitudinal axis a profile which has at each of the two axial end faces (i.e. a front end face and a rear end face) only one screw flight corresponding to a conventional single-start screw element for intermeshing screw shafts. In this case, the width (flight land angle φ) of the screw flight and conversely, in a corresponding way, the width (flight land angle φ) of the screw flight are formed in a special way and a shearing flight with a constant shearing flight radius Rs, which is greater than Ri, and less than Ra, is provided.
摘要翻译:螺杆元件包括用于具有相互旋转和相互啮合的螺杆轴的多螺杆挤出机的外半径R a a和核心半径R i i i。 螺杆元件在其纵向轴线上具有轴向横截面,该轮廓在两个轴向端面(即,前端面和后端面)中的每一个处具有仅对应于常规单启动螺丝元件的一个螺旋螺纹, 相互啮合的螺杆轴。 在这种情况下,螺旋桨的宽度(飞行平面角度phi)和相反的方式,螺旋飞行的宽度(飞行平面角度phi)以特殊方式形成,并且具有恒定剪切力的剪切飞行 提供大于R i i且小于R a a的飞行半径R S s。
摘要:
A foam extrusion assembly having a melt region wherein a plurality of material pellets are melted and mixed by a mixing assembly with a blowing agent introduced via an agent addition assembly. The foam extrusion assembly further includes a heat extraction region structured to extract excess heat from the mixture of melted material pellets and blowing agent such that the mixture achieves an extrudable temperature. The heat extraction region includes an elongate barrel having at least one inlet and at least one outlet, the inlet being structured to receive the extrusion mixture therethrough for passage into the barrel wherein a heat extraction structure cooperatively disposed with the barrel draws heat therefrom. An extrusion screw is disposed in the barrel and includes at least one screw flight structured to rotate within the barrel and urge the extrusion mixture towards the outlet of the barrel where a die is disposed in order to form the finished product. Moreover, the screw flight includes at least one circulation channel defined therein and structured to receive quantities of the extrusion mixture therethrough upon rotation of the extrusion screw, thereby circulating the extrusion mixture towards the barrel for more effective and uniform cooling of the extrusion mixture to an extrudable temperature prior to passage through the die.
摘要:
When a desired preform is to be molded from a molding material which is a polyester resin composed of a blend of PET and PEN by compressing and melting the molding material by the rotation of a screw in a heating cylinder and injecting and filling the molten material into a mold, a plastication zone 13 for the molding material is formed between a compression zone 12 of the injection screw 2 and a metering zone 14 at an end of the screw. In the plastication zone 13, the molding material is subjected to melting, relaxation, kneading and relaxation steps in order to melt and remove an unmolten material until the molten material reaches the metering zone 14. To prevent a molded article from becoming opaque and the production of a gel-like unmolten granular material when a polyester resin composed of a blend of PET and PEN is used as a molding material.
摘要:
A foam extrusion assembly having a melt region wherein a plurality of material pellets are melted and mixed by a mixing assembly with a blowing agent introduced via an agent addition assembly. The foam extrusion assembly further includes a heat extraction region structured to extract excess heat from the mixture of melted material pellets and blowing agent such that the mixture achieves an extrudable temperature. The heat extraction region includes an elongate barrel having at least one inlet and at least one outlet, the inlet being structured to receive the extrusion mixture therethrough for passage into the barrel wherein a heat extraction structure cooperatively disposed with the barrel draws heat therefrom. An extrusion screw is disposed in the barrel and includes at least one screw flight structured to rotate within the barrel and urge the extrusion mixture towards the outlet of the barrel where a die is disposed in order to form the finished product. Moreover, the screw flight includes at least one circulation channel defined therein and structured to receive quantities of the extrusion mixture therethrough upon rotation of the extrusion screw, thereby circulating the extrusion mixture towards the barrel for more effective and uniform cooling of the extrusion mixture to an extrudable temperature prior to passage through the die.