Abstract:
A bedding or seating product comprising a spring assembly made up of a plurality of parallel strings of springs joined to each other. Each of the strings of springs comprises a row of interconnected pocketed coil springs. Selected pockets of fabric are shorter than adjacent pockets, so coil springs in the selected pockets are under a greater load than adjacent coil springs. In one preferred embodiment, every other pocket is under a greater load than the adjacent pockets, resulting in a checkerboard arrangement in at least one area of the product.
Abstract:
A lumbar support to be installed in a seat has an apex that varies vertically along a guide rail. The said guide rail has an upper stop and a lower stop. A bowing element disposed on the guide rail travels in a substantially vertical plane. A first bowden cable draws an upper portion of the bowing element downward until a lower portion of the bowing element is in abutment with the lower stop such that a low convexity is formed in the bowing element as the bowden cable continues to draw the upper portion of said bowing element further towards said lower stop. A second bowden cable draws a lower portion of the bowing element upward until the upper portion of the bowing element is in abutment with the upper stop and such that a high convexity is formed in the bowing element as the bowing element continues to draw said lower portion of the bowing element further towards the upper stop.
Abstract:
A mechanical fuse is used with ergonomic devices for seats such as automobile seats to allow the ergonomic devices to tolerate abusive loads without breaking a linkage, such as a traction cable, used to move the ergonomic supports. The traction cable is comprised of a sleeve with a wire disposed to slide axially through the sleeve. The mechanical fuse is installed with the sleeve divided into two sections, with an end of each section seated into a male component or a female component of the mechanical fuse. The male and female components of the mechanical fuse slide axially relative to one another but are restrained from sliding by insertion of a boss on one component into a detent on the other component. The boss and detent hold the male and female components together in a friction fit that resists axial movement. When an abusive force is applied to the fuse, the friction fit of the boss and detent is overcome so that the boss slides out of the detent in a radial direction. Once released, the male and female components slide axially into one another, shortening the overall distance of the traction cable sleeve until the abusive load is released so that the traction cable sleeves can resume their originally selected relative spacing. The friction fit is maintained by the compressive biasing of an external spring. The compressive force is resisted, and the fuse is reset, by the expansive force of an internal spring.
Abstract:
This invention provides a spring assembly for use in a chair tilt control mechanism. The tilt control mechanism is one that can recline and return a backrest for a chair. The spring assembly includes a cylindrical block that has first and second ends and a central bore. A pair of end caps is located at each of the first and second ends of the block. Each end cap has a receiving section that can rotate within the central bore of the block. Each end cap also has a hole extending through it that provides a coupling point for the chair backrest. The spring assembly also includes at least one steel coil spring around the block. The spring has one terminal end coupled to the tilt control mechanism and the other end coupled to one of the end caps. The end caps rotate within the block as the chair backrest is reclined or returned. The force needed to rotate the end caps is a sum of the spring force provided by the spring and the frictional relationship between the block and the end caps.
Abstract:
A bale binding machine utilizes controlled pins to guide the path of a wire (or strap) around a bale such that strength-reducing bending is not introduced to the wire. The bale binding machine binds bales of fibrous bulk materials such as cotton and nylon.
Abstract:
A resilient structure having a fiber batt with coil springs disposed therein and respective coil spring paths. Each of the coil spring paths extending from a respective coil spring and having a profile similar to a cross-sectional profile of the respective coil spring taken in a plane parallel to a length of the coil spring. A method is also provided for heating the coil springs and inserting the coil springs into a side wall of the fiber batt to produce the coil spring paths that have a profile similar to a cross-sectional profile of the respective coil spring taken in a plane parallel to a length of the coil spring.
Abstract:
A tucking attachment for a sewing machine having a tucking blade with one end positioned adjacent material and a tucking blade drive with an output shaft mechanically coupled to the tucking blade. A control, connected to the tucking blade drive, is operable to command the tucking blade drive to move the tucking blade through a programmable displacement to form a tuck in the material adjacent a presser foot of the sewing machine. Thereafter, the sewing machine is operated to sew a number of stitches in the tuck, and the tucking blade is then retracted. Repeating the above cycle of operation permits successive tucks of different lengths to be formed in the material.
Abstract:
A bedding or seating product comprising a base having a pair of end rails, a pair of side rails and a plurality of intermediate rails. A plurality of resilient C-shaped metal spring modules are secured to the base rails. A nestably stackable wire assembly including a wire grid and surrounding border wire are supported by the metal spring modules.
Abstract:
A ratcheting, locking actuator for selectively positioning ergonomic devices is disclosed. The actuator has an overrunning, locking clutch in a housing, a lever, a hanging ratchet and a pulley for anchoring a traction element. The pulley is driven by a gear which is driven by the one of two ratchet pawls in either of two selectable directions. The drive direction is controlled by a lever to which a ratchet post is attached. Engagement and disengagement of the ratchet pawls with the drive gear is controlled by steps on the housing. The actuator is especially useful for controlling traction elements such as bowden cables for ergonomic devices such as lumbar supports.
Abstract:
A method for roll packing foam mattress cores includes the step of providing a radially collapsible mandrel for winding up the foam material. Compression of the foam material is accomplished during the roll operation via a compression roller associated with the mandrel. After a sufficient amount of foam material has been rolled, the mandrel is collapsed to facilitate easy removal of the roll. In one embodiment of the invention, packing material is applied to a surface of the foam as it is rolled to prevent adhesion of successive layers in the roll.