Abstract:
A refrigerant cycle is provided with tandem compressors. Only some of the multiple compressors are provided with an economized cycle, and an optional unloader valve for selectively returning flow from an economizer injection port back to suction. The present invention thus provides the economized operation capabilities and benefits for a refrigerant cycle having tandem compressors, without the complexity of providing separate economizer arrangement for each of the compressors.
Abstract:
A refrigerant cycle is disclosed having a number of compressors operating in tandem and supplying a compressed refrigerant to a refrigerant system. Discharge lines communicate a compressed refrigerant to a central discharge line for receiving flow from all tandem compressors. A control is operational to determine a number of compressors need to be operated or whether some compressors should be shutdown to satisfy load requirements. Shutoff valves are placed on discharge lines outwardly of the shell of the compressors. That can be shutdown during part load operation. These shutoff valves are closed when their associated compressors are stopped to prevent backflow of refrigerant from operating compressors through the shutoff compressor, and into the system suction side. Additionally, high pressure differential across the compressor internal discharge check valve is eliminated and the possibility of compressor flooding through a discharge line is reduced. Thus, compressor/system performance is enhanced and reliability is improved.
Abstract:
A refrigerant system is operable in either heating mode or cooling mode. The system is also provided with an economizer cycle that will function in either heating mode or cooling mode. A four-way valve assembly selectively communicates refrigerant from either an indoor heat exchanger or outdoor heat exchanger to an economizer heat exchanger. The valve assembly further includes a restriction for restricting a refrigerant flow downstream of the economizer heat exchanger. The valve assembly provides two distinct restrictions such that a different size restriction is presented to the flow in cooling and heating modes. In this way, a single valve assembly can provide both the required routing for the alternative heating and cooling modes, and at the same time allow for distinct restriction sizes for the two modes without the necessity of separate expansion devices, also improving overall system cost and reliability.
Abstract:
A system for detecting loss of an electrical phase in a compressor system includes a compressor system component having a plurality of phase carrying legs; a sensor for measuring current communicated with one leg of the plurality of phase carrying legs; and a processor unit adapted to receive a signal from the sensor and determine whether loss of phase has occurred in any of the plurality of phase carrying legs.
Abstract:
The invention provides two distinct schematics allowing system performance enhancement through the utilization of an auxiliary heat exchanger and splitting the refrigerant flow into primary and secondary paths. A system performance boost is achieved due to extra subcooling of a primary refrigerant flow in an auxiliary heat exchanger as well as superheat reduction of the combined refrigerant flow entering the compressor and a primary refrigerant flow pressure drop decrease through the evaporator (in comparison to the prior art). The invention offers the superior benefits outlined above with only a moderate cost increment. Also, employment of conventional components only, and no compressor modifications make implementation of the proposed schematics even more attractive.
Abstract:
A compressor has male and female rotors with enmeshed screw-type body portions. A housing cooperates with the rotors to define inlet and outlet chambers for pumping of fluid from/to when the male rotor in a first direction and the female rotor rotates in an opposite direction. The housing cooperates with the rotors to define inlet and outlet ports at the inlet and outlet chambers for each of a male and female compression pocket. The inlet ports and/or outlet ports of the respective male and female compression pockets are positioned to respectively close or open sequentially.
Abstract:
A refrigerant system is operable either in a heating mode or a cooling mode. The system is also provided with an economizer cycle that will function in both heating mode or cooling mode. A pair of four-way valves control the flow of refrigerant through the refrigerant cycle in a preferred embodiment. The first valve properly routes the refrigerant from the compressor either to the outdoor heat exchanger or to the indoor heat exchanger dependent upon whether cooling mode or heating mode is in place. The second valve routes the refrigerant serially from either the outdoor heat exchanger or the indoor heat exchanger through an economizer heat exchanger and a main expansion device, again dependent on whether the refrigerant cycle is in a cooling mode or in a heating mode. A tap is positioned upstream of the economizer heat exchanger and taps a portion of the refrigerant to provide the economizer function. The present invention thus provides a simple system for utilizing a refrigerant cycle for both cooling and heating modes, while still providing an economizer function in both modes.
Abstract:
A method for detecting compressor degradation includes the steps of providing a dataset for a compressor relating compressor operating parameters to each other; detecting real time actual values of the compressor operating parameters including an evaluated operating parameter; using at least one of the real time actual values and the dataset to determine a predicted value of the evaluated operating parameter; and comparing the predicted value of the evaluated operating parameter to the real time actual value of the evaluated operating parameter. This advantageously allows a prognosis of compressor performance to determine whether performance degradation is occurring.
Abstract:
In a method of operating a scroll compressor at startup, the compressor is rotated in reverse for a brief period of time. The compressor is of a type which does not compress liquid when rotated in reverse. The purpose is to boil off the liquid refrigerant from the oil by heating and agitating the mixture of oil and refrigerant in the oil sump. This results in much more benign forward start as no refrigerant is drawn into the scroll compressor pump and the amount of oil pumped out of the compressor on start up is minimized. Also, the viscosity of oil is increased and lubrication of the bearings is improved. After a short period of time reverse rotation is stopped and the compressor can begin to be driven in the forward direction.
Abstract:
An improved apparatus and method for injecting a liquid/vapor into compression chambers at an intermediate pressure utilizes the economizer injection ports already found in the compressor. By selectively communicating a liquid to be injected into the compression chambers to the economizer return line, the economizer return line and its ports are utilized for this liquid/vapor injection. In this way, no additional flow connections at the compressor are necessary. Moreover, by injecting the liquid at an intermediate pressure point, the other benefits are provided. In general, the liquid is injected to reduce the discharge temperature of the refrigerant under certain operational conditions.