KNUCKLE FORMED WITHOUT A FINGER CORE
    22.
    发明申请
    KNUCKLE FORMED WITHOUT A FINGER CORE 有权
    没有指尖核心的KNUCKLE

    公开(公告)号:US20120217217A1

    公开(公告)日:2012-08-30

    申请号:US13466684

    申请日:2012-05-08

    申请人: Jerry R. Smerecky

    发明人: Jerry R. Smerecky

    IPC分类号: B61G3/04

    CPC分类号: B61G3/04 B22C9/02 B22C9/103

    摘要: A method for manufacturing a railcar coupler knuckle includes providing a cope mold portion and a drag mold portion, the cope and drag mold portions having internal walls defining at least in part perimeter boundaries of a coupler knuckle mold cavity, wherein the mold cavity includes a finger section; positioning at least one internal core within either the cope mold portion or the drag mold portion, the at least one internal core configured to define a kidney cavity and a pivot pin cavity within a coupler knuckle; closing the cope and drag mold portions with the single core therebetween; and at least partially filling the mold cavity with a molten alloy, the molten alloy solidifying after filling to form the coupler knuckle, wherein the at least one core defines the kidney and pivot pin cavities, and the finger section of the mold cavity defines at least one finger cavity of the coupler knuckle.

    摘要翻译: 一种用于制造轨道车辆联轴器转向节的方法,包括提供上模模具部分和拖模模具部分,所述上模和拖模模具部分具有限定至少部分环形转向节模腔的周边边界的内壁,其中所述模腔包括手指 部分; 将至少一个内芯定位在所述上模模具部分或所述拖模模具部分内,所述至少一个内芯被配置为在耦合器转向节内限定肾腔和枢轴销腔; 闭合上模并且用其中的单个芯拖动模具部分; 并且至少部分地用熔融合金填充所述模具腔,所述熔融合金在填充之后固化以形成所述联轴节转向节,其中所述至少一个芯限定所述肾和枢轴销腔,并且所述模腔的所述指部至少限定 一个手指指环的指环。

    KNUCKLE FORMED WITHOUT A FINGER CORE
    23.
    发明申请
    KNUCKLE FORMED WITHOUT A FINGER CORE 有权
    没有指尖核心的KNUCKLE

    公开(公告)号:US20090294395A1

    公开(公告)日:2009-12-03

    申请号:US12471053

    申请日:2009-05-22

    申请人: Jerry R. Smerecky

    发明人: Jerry R. Smerecky

    IPC分类号: B61G3/00 B22D23/00

    CPC分类号: B61G3/04 B22C9/02 B22C9/103

    摘要: A method for manufacturing a railcar coupler knuckle includes providing a cope mold portion and a drag mold portion, the cope and drag mold portions having internal walls defining at least in part perimeter boundaries of a coupler knuckle mold cavity, wherein the mold cavity includes a finger section; positioning at least one internal core within either the cope mold portion or the drag mold portion, the at least one internal core configured to define a kidney cavity and a pivot pin cavity within a coupler knuckle; closing the cope and drag mold portions with the single core therebetween; and at least partially filling the mold cavity with a molten alloy, the molten alloy solidifying after filling to form the coupler knuckle, wherein the at least one core defines the kidney and pivot pin cavities, and the finger section of the mold cavity defines at least one finger cavity of the coupler knuckle.

    摘要翻译: 一种用于制造轨道车辆联轴器转向节的方法,包括提供上模模具部分和拖模模具部分,所述上模和拖模模具部分具有限定至少部分环形转向节模腔的周边边界的内壁,其中所述模腔包括手指 部分; 将至少一个内芯定位在所述上模模具部分或所述拖模模具部分内,所述至少一个内芯被配置为在耦合器转向节内限定肾腔和枢轴销腔; 闭合上模并且用其中的单个芯拖动模具部分; 并且至少部分地用熔融合金填充所述模具腔,所述熔融合金在填充之后固化以形成所述联轴节转向节,其中所述至少一个芯限定所述肾和枢轴销腔,并且所述模腔的所述指部至少限定 一个手指指环的指环。

    Railcar coupler knuckle cores with rear core support
    24.
    发明授权
    Railcar coupler knuckle cores with rear core support 有权
    带后支架的轨道车钩转向节

    公开(公告)号:US08746474B2

    公开(公告)日:2014-06-10

    申请号:US13112903

    申请日:2011-05-20

    IPC分类号: B61G3/00

    CPC分类号: B61G3/04

    摘要: A core assembly for creating interior spaces in a railcar coupler knuckle is designed to be set in a cavity with cope and drag sections. The cavity is shaped to form a railcar coupler knuckle and includes a first wall that forms the substantially vertical outside wall of the tail of the knuckle. The core includes a kidney section with a rear core support section that extends at least 0.5″ outside the first wall of the cavity when the core is set in the drag.

    摘要翻译: 用于在轨道车辆联轴器转向节中创建内部空间的芯组件被设计成设置在具有对向和拖动部分的空腔中。 空腔成形为形成轨道车钩连接节,并包括形成转向节尾部基本上垂直的外壁的第一壁。 核心包括具有后芯部支撑部分的肾部分,当芯部设置在阻力中时,该部分在腔的第一壁外延伸至少0.5“。

    Railcar coupler knuckle cores and knuckles produced by said cores
    25.
    发明授权
    Railcar coupler knuckle cores and knuckles produced by said cores 有权
    由所述芯产生的轨道车钩转向节芯和转向节

    公开(公告)号:US08695818B2

    公开(公告)日:2014-04-15

    申请号:US13112965

    申请日:2011-05-20

    IPC分类号: B61G3/00

    CPC分类号: B61G7/00 B61G3/04

    摘要: A core assembly for forming the interior spaces of a railcar coupler knuckle has a first transition section between the C-10 portion of the core and the finger portion of the core. The first transition section has a first side, a second side, a third side and a fourth side and the first and second sides form the vertical axis of the first transition section and the third and fourth sides form the horizontal axis of said first transition section. The vertical axis of the first transition section has a height along a horizontal plane of the vertical axis of at least 2.5″ and the horizontal axis of said first transition section has a width along a vertical plane of the horizontal axis of at least 0.925″.

    摘要翻译: 用于形成轨道车辆联轴器转向节的内部空间的芯组件具有在芯的C-10部分和芯的指状部分之间的第一过渡部分。 第一过渡部具有第一侧,第二侧,第三侧和第四侧,第一和第二侧形成第一过渡部分的垂直轴线,第三和第四侧面形成所述第一过渡部分的水平轴线 。 第一过渡部分的垂直轴线具有垂直轴线的水平面至少2.5“的高度,并且所述第一过渡部分的水平轴线具有沿水平轴线的垂直平面至少0.925”的宽度。

    Casting process for railcar coupler throwers
    26.
    发明授权
    Casting process for railcar coupler throwers 有权
    轨道车辆投掷机的铸造工艺

    公开(公告)号:US08672152B2

    公开(公告)日:2014-03-18

    申请号:US13250148

    申请日:2011-09-30

    IPC分类号: B61G3/00 B22C9/22

    摘要: A method for casting a thrower for a railcar coupler includes creating a mold box that is vertically parted in halves, each half defining a side of a thrower cavity and that includes at least a portion of a sprue at a location above the thrower cavity, the thrower cavity also being oriented vertically; pouring molten metal into the mold box through the sprue and into the thrower cavity while the mold is oriented vertically; and shaking out the mold box to release the thrower after the thrower has cooled. Creating the mold box may be executed through a cold shell process. The halves of the mold box may include reflective images of the sides of two thrower cavities and an ingate connected between the sprue and one of the two thrower cavities.

    摘要翻译: 一种用于铸造用于轨道车联接器的投掷器的方法包括形成垂直分成两半的模具盒,每个半部限定投掷器腔的一侧,并且在模具腔上方的位置包括至少一部分浇道, 投掷器腔也垂直取向; 当模具垂直取向时,将熔融金属通过浇道浇注到模具箱中并进入投掷器腔体; 并在投掷机冷却后摇出模具箱以释放投掷器。 创建模具盒可以通过冷壳过程执行。 模具盒的一半可以包括两个投掷器腔的侧面的反射图像和连接在浇口和两个投掷器腔中的一个之间的浇口。

    SUBSURFACE CHILLS TO IMPROVE RAILCAR KNUCKLE FORMATION
    27.
    发明申请
    SUBSURFACE CHILLS TO IMPROVE RAILCAR KNUCKLE FORMATION 有权
    地下小屋,以改善大型卡通形成

    公开(公告)号:US20130160961A1

    公开(公告)日:2013-06-27

    申请号:US13333035

    申请日:2011-12-21

    摘要: A method for manufacturing a railcar coupler knuckle includes, before casting, positioning an external chill within a cope mold portion and a drag mold portion offset from and adjacent internal walls of a pulling face and a throat of the cope and drag mold portions, thus producing a casting with reduced micro-shrinkage in at least the throat, a high-stress section of the casting. Use of subsurface chills produces an improved surface with fewer inclusions when compared to an equivalent surface produced in a process without use of a subsurface chill. The external chill may be a cone chill of a larger size to improve cooling and solidification at and below the surface. The external chill may also be a cylindrical and/or oblong chill with a tapered design that may correspond to the internal walls of the cope and drag mold portions between the pulling face and the throat.

    摘要翻译: 一种用于制造轨道车辆联轴器转向节的方法包括在铸造之前将外部冷却物定位在上模模具部分内以及从模具和拖模模具部分的拉动面和喉部的内壁偏移并相邻的拖模模具部分,从而产生 至少在喉部具有降低的微缩率的铸件,铸件的高应力部分。 与没有使用地下寒冷的过程中产生的等效表面相比,使用地下寒战产生更少的夹杂物的改进的表面。 外部冷却可以是更大尺寸的锥形冷却,以改善表面和表面下方的冷却和凝固。 外部冷却还可以是具有锥形设计的圆柱形和/或长方形的冷却,其可以对应于牵引面和喉部之间的上模和拖曳模具部分的内壁。

    Knuckle formed through the use of improved external and internal sand cores and method of manufacture
    29.
    发明授权
    Knuckle formed through the use of improved external and internal sand cores and method of manufacture 有权
    转向节通过使用改进的外部和内部砂芯以及制造方法形成

    公开(公告)号:US08408407B2

    公开(公告)日:2013-04-02

    申请号:US12979967

    申请日:2010-12-28

    IPC分类号: B61G3/00

    摘要: A method for manufacturing a railcar coupler knuckle, said method includes providing a cope mold portion and a drag mold portion. The cope and drag mold portions have internal walls that define at least in part perimeter boundaries of a coupler knuckle mold cavity. At least one chill core is positioned within one of the cope mold portion and the drag mold portion. The cope and drag mold portions are closed, with the at least one core therebetween, and the closed cope and drag mold portions and the chill core define a parting line. The mold cavity is filled with a molten metal, which solidifies after filling to form a casting. The casting includes a pulling face portion defined by the chill core, and a central section of the pulling face portion does not contain the parting line and requires no finish grinding upon its formation.

    摘要翻译: 一种用于制造轨车车钩转向节的方法,所述方法包括提供上模模具部分和拖模模具部分。 上模和下模模具部分具有至少部分限定一个联轴器转向节模腔的周边边界的内壁。 至少一个冷芯位于上模模具部分和拖模模具部分之一内。 上模和下模模具部分被封闭,其间具有至少一个芯,并且闭合的上模和拖模模部分和冷芯确定了分型线。 模腔填充有熔融金属,其在填充之后固化以形成铸件。 铸件包括由冷却芯限定的拉面部分,并且拉面部分的中心部分不包含分型线,并且在其形成时不需要精磨。