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    Method and system for manufacturing railcar couplers
    1.
    发明授权
    Method and system for manufacturing railcar couplers 有权
    制造铁路车辆联轴器的方法和系统

    公开(公告)号：US08770265B2

    公开(公告)日：2014-07-08

    申请号：US13339007

    申请日：2011-12-28

    申请人： F. Andrew Nibouar ,  Jerry R. Smerecky ,  Kelly S. Day ,  Nick Salamasick

    发明人： F. Andrew Nibouar ,  Jerry R. Smerecky ,  Kelly S. Day ,  Nick Salamasick

    IPC分类号： B22C9/08 ,  B22C9/10

    CPC分类号： B61G3/04 ,  B22C9/02 ,  B22C9/08 ,  B22C9/10 ,  B22C9/22 ,  B22D25/02

    摘要： A casting apparatus for casting a railcar coupler, which includes a shank portion and a head portion, includes cope and drag portions that define an external shape of the coupler. The casting apparatus also includes one or more cores that define an interior of the shank portion and a separate head core with an exterior that defines an interior of the head portion that includes lock chamber, guard arm side portion, and knuckle side portions of the head. The head core is a single piece with a hollow center section that defines a front face gating system that includes at least one in-gate configured to direct molten material to top and bottom regions of the head to define the lock chamber, guard arm side portion, and knuckle side of the head.

    摘要翻译： 一种用于铸造有轨车联结器的铸造装置，其包括柄部和头部，包括限定耦合器的外部形状的上部和下部。 铸造装置还包括限定柄部内部的一个或多个芯部和具有限定头部内部的单独的头部芯部，该头部部分的内部包括头部的锁定室，保护臂侧部分和转向节侧部分 。 头芯是具有中空中心部分的单件，其限定前表面浇口系统，其包括至少一个门内配置以将熔融材料引导到头部的顶部和底部区域以限定锁定室，保护臂侧部分 ，头部指关节。

    MAIN BODY CORE SET ASSEMBLY AND CORE BOX FOR A COUPLER BODY
    2.
    发明申请
    MAIN BODY CORE SET ASSEMBLY AND CORE BOX FOR A COUPLER BODY 审中-公开
    主体机芯组件和连接器体的核心盒

    公开(公告)号：US20130160962A1

    公开(公告)日：2013-06-27

    申请号：US13337558

    申请日：2011-12-27

    申请人： F. Andrew Nibouar ,  Jerry R. Smerecky ,  Noland Brooks ,  Nick Salamasick

    发明人： F. Andrew Nibouar ,  Jerry R. Smerecky ,  Noland Brooks ,  Nick Salamasick

    IPC分类号： B22C9/10

    CPC分类号： B22C9/103 ,  B22C7/06 ,  B61G3/04

    摘要： A main body core box assembly for creating coupler head cores which are attachable to various shank cores includes a main body core box including two halves, each half including a pattern configured to form the outer walls of a first head core having a first shank core. A plug is insertable into an end of respective patterns to form a second, alternative head core having a first half of a connection joint attachable to a second shank core that includes a second half of the connection joint, the second shank core being different than the first shank core. The first half of the connection joint may be a male connector, where the plug includes a recess having an angled surface to create a notch on the male connector. The second half of the connection joint may be a female connector with a raised surface corresponding to the notch.

    摘要翻译： 用于产生可连接到各种柄芯的耦合头芯的主体芯盒组件包括：主体芯盒，包括两个半部，每个半部包括构造成形成具有第一柄芯的第一头芯的外壁的图案。 插头可插入到相应图案的端部以形成第二替代的头部芯部，其具有可连接到包括连接接头的第二半部的第二柄芯的连接接头的第一半部分，第二柄部芯部与 第一柄核心。 连接接头的第一半可以是阳连接器，其中插头包括具有成角度表面的凹部，以在阳连接器上形成凹口。 连接接头的第二半部可以是具有与切口对应的凸起表面的阴连接器。

    KNUCKLE FORMED FROM PIVOT PIN AND KIDNEY CORE AND ISOLATED FINGER CORE
    4.
    发明申请
    KNUCKLE FORMED FROM PIVOT PIN AND KIDNEY CORE AND ISOLATED FINGER CORE 有权
    从PIVOT PIN和KIDNEY核心和分离指纹核心形成的KNUCKLE

    公开(公告)号：US20120228256A1

    公开(公告)日：2012-09-13

    申请号：US13466576

    申请日：2012-05-08

    申请人： Thomas A. Marchese ,  Jerry R. Smerecky

    发明人： Thomas A. Marchese ,  Jerry R. Smerecky

    IPC分类号： B61G3/04

    CPC分类号： B61G3/04 ,  B22C9/103

    摘要： A railroad coupler knuckle includes a single, solid rib at a horizontal centerline of the knuckle that passes through a pivot pin hub thereof. The single, solid rib extends generally from a flag hole of a finger cavity of the knuckle to an opposite side of the knuckle from the flag hole. In another aspect, a railcar coupler knuckle includes a tail section, a hub section, and a nose section. The tail, hub, and nose sections define internal cavities including (i) a combined void that defines a pivot pin hub cavity and a kidney cavity and (ii) an isolated finger cavity. The combined void is formed using a first internal core during manufacturing of the coupler knuckle. The isolated finger cavity is formed using a second internal core during manufacturing of the coupler knuckle, such that molten alloy substantially separates the combined void and the isolated finger cavity.

    摘要翻译： 一个铁路联轴器转向节包括通过其枢轴销毂的转向节水平中心线处的单个实心肋。 单个实心肋条通常从转向节的手指腔的标记孔延伸到转向节与标记孔的相对侧。 在另一方面，一种轨道车辆联轴器转向节包括尾部，轮毂部和鼻部。 尾部，轮毂和鼻部部分限定内部空腔，包括（i）组合的空隙，其限定枢轴销毂毂腔和肾腔，以及（ii）隔离的手指腔。 在制造耦合器转向节期间，使用第一内部芯形成组合的空隙。 在制造连接器转向节期间，使用第二内芯形成隔离的手指空腔，使得熔融合金基本上分离组合的空隙和分离的手指腔。

    Knuckle Formed Through The Use Of Improved External and Internal Sand Cores and Method of Manufacture
    5.
    发明申请
    Knuckle Formed Through The Use Of Improved External and Internal Sand Cores and Method of Manufacture 有权
    通过使用改进的外部和内部砂芯形成的指节及其制造方法

    公开(公告)号：US20120000877A1

    公开(公告)日：2012-01-05

    申请号：US12979967

    申请日：2010-12-28

    申请人： Douglas Smith ,  F. Andrew Nibouar ,  Jerry R. Smerecky

    发明人： Douglas Smith ,  F. Andrew Nibouar ,  Jerry R. Smerecky

    IPC分类号： B61G7/00 ,  B22D25/02

    CPC分类号： B22C9/02 ,  B22C9/108 ,  B22D15/00 ,  B61G3/04

    摘要： A method for manufacturing a railcar coupler knuckle, said method includes providing a cope mold portion and a drag mold portion. The cope and drag mold portions have internal walls that define at least in part perimeter boundaries of a coupler knuckle mold cavity. At least one chill core is positioned within one of the cope mold portion and the drag mold portion. The cope and drag mold portions are closed, with the at least one core therebetween, and the closed cope and drag mold portions and the chill core define a parting line. The mold cavity is filled with a molten metal, which solidifies after filling to form a casting. The casting includes a pulling face portion defined by the chill core, and a central section of the pulling face portion does not contain the parting line and requires no finish grinding upon its formation.

    摘要翻译： 一种用于制造轨车车钩转向节的方法，所述方法包括提供上模模具部分和拖模模具部分。 上模和下模模具部分具有至少部分限定一个联轴器转向节模腔的周边边界的内壁。 至少一个冷芯位于上模模具部分和拖模模具部分之一内。 上模和下模模具部分被封闭，其间具有至少一个芯，并且闭合的上模和拖模模部分和冷芯确定了分型线。 模腔填充有熔融金属，其在填充之后固化以形成铸件。 铸件包括由冷却芯限定的拉面部分，并且拉面部分的中心部分不包含分型线，并且在其形成时不需要精磨。

    Knuckle formed without a finger core
    9.
    发明授权
    Knuckle formed without a finger core 有权
    指关节形成无指芯

    公开(公告)号：US08631952B2

    公开(公告)日：2014-01-21

    申请号：US13466684

    申请日：2012-05-08

    申请人： Jerry R. Smerecky

    发明人： Jerry R. Smerecky

    IPC分类号： B61G3/00

    CPC分类号： B61G3/04 ,  B22C9/02 ,  B22C9/103

    摘要： A railcar coupler knuckle includes a tail section, a hub section, and a nose section. The tail, hub, and nose sections define internal cavities including (i) a kidney cavity, (ii) a pivot pin cavity, and (ii) a finger cavity. The kidney and pivot pin cavities are formed using at least one internal core during manufacturing of the coupler knuckle. The finger cavity is formed from a finger section of cope and drag mold portions of a mold used during manufacturing of the coupler knuckle, wherein the finger section of the mold defines the entirety of the finger cavity of the coupler knuckle.

    摘要翻译： 轨道车钩转向节包括尾部，轮毂部和鼻部。 尾部，轮毂和鼻部部分限定内腔，包括（i）肾腔，（ii）枢轴销腔和（ii）手指腔。 在制造联轴节转向节期间，使用至少一个内部芯形成肾和枢轴销腔。 手指空腔由制造联轴节转向节期间使用的模具的上模和拖模模具部分的手指部分形成，其中模具的指状部分限定了钩针指节的整个指状腔。