公开(公告)号：US08832928B2

公开(公告)日：2014-09-16

申请号：US12743608

申请日：2008-11-18

申请人： Akito Akimoto ,  Tetsuya Gorohata ,  Youichi Kamakura

发明人： Akito Akimoto ,  Tetsuya Gorohata ,  Youichi Kamakura

IPC分类号： H02K15/04

CPC分类号： H02K15/0478 ,  Y10T29/49009 ,  Y10T29/49071

摘要： At one ends of a pair of coil wires 30, a pair of turn portions 42 are crossed. Further, the other ends of the coil wires 30 are held such that an angle θ between the axes of the coil wires 30 falls in a predetermined range (e.g., greater than or equal to 10° and less than or equal to 90°). Then, the coil wires 30 are rotated respectively about their axes in the same direction, so that corresponding pairs of turn portions 42 of the coil wires 30 are sequentially crossed from the one ends to the other ends, thereby interlacing the coil wires 30.

摘要翻译： 在一对线圈线30的一端，一对转弯部分42交叉。 此外，线圈线30的另一端被保持成角度和角度; 在线圈线30的轴线处于预定范围内（例如，大于或等于10°且小于或等于90°）。 然后，线圈线30绕其轴线分别绕相同方向旋转，使得线圈线30的相应对的转弯部分42从一端到另一端顺序交叉，从而使线圈线30交织。

公开(公告)号：US08179013B2

公开(公告)日：2012-05-15

申请号：US12613782

申请日：2009-11-06

申请人： Atsuo Ishizuka ,  Tetsuya Gorohata

发明人： Atsuo Ishizuka ,  Tetsuya Gorohata

IPC分类号： H02K3/04

CPC分类号： H02K3/28 ,  H02K3/12 ,  H02K15/0037 ,  H02K15/0478 ,  Y10T29/49009

摘要： A stator for a dynamoelectric machine includes a stator core and a stator coil. The stator coil is made up of wave-shaped electric wires mounted on the stator core. Each of the electric wires has in-slot portions, each of which is received in one of slots of the stator core, and connecting portions each of which is located outside of the slots to connect one adjacent pair of the in-slot portions. Each of the connecting portions includes an apex part that is located axially furthest in the connecting portion from the stator core and includes an oblique section extending obliquely with respect to the radial direction of the stator core. Further, the oblique sections of the electric wires on one side of the stator core in the axial direction of the stator core are oblique in the same direction as those on the other side of the stator core.

摘要翻译： 用于电动机的定子包括定子铁心和定子线圈。 定子线圈由安装在定子铁芯上的波形电线组成。 每个电线具有插槽部分，每个部分被容纳在定子芯的一个槽中，并且每个连接部位于槽的外侧，以连接一对相邻的槽内部分。 每个连接部分包括一个顶点部分，其位于与定子铁心的连接部分中轴向最远的顶部，并且包括相对于定子芯的径向方向倾斜延伸的倾斜部分。 此外，定子铁芯在定子铁芯的轴向一侧的电线的倾斜部分与定子铁芯另一侧的方向相同的方向倾斜。

公开(公告)号：US08132315B2

公开(公告)日：2012-03-13

申请号：US12677224

申请日：2009-03-11

申请人： Tetsuya Gorohata ,  Keigo Moriguchi ,  Atsuo Ishizuka

发明人： Tetsuya Gorohata ,  Keigo Moriguchi ,  Atsuo Ishizuka

IPC分类号： H02K15/02

CPC分类号： H02K15/0037 ,  H02K3/28 ,  H02K15/066 ,  Y10T29/49009 ,  Y10T29/49071 ,  Y10T29/53143

摘要： During sending the combined body 47 to the core member 6, the pre-orientation members 81 are respectively inserted into a plurality of the consecutive clearances 472 of a plurality of the clearances 472 formed between the adjacent straight overlap sections 471 of the combined body 47. By the pre-orientation members 81, the overlap of the straight portions 431 in the straight overlap section 471 and the pitch between the straight overlap sections 471 are aligned in advance.

摘要翻译： 在将组合体47发送到芯构件6时，预定向构件81分别插入形成在组合体47的相邻直的重叠部分471之间的多个间隙472的多个连续的间隙472中。 通过预定向构件81，直线重叠部分471中的直线部分431的重叠与直线重叠部分471之间的间距预先对准。

公开(公告)号：US20110000078A1

公开(公告)日：2011-01-06

申请号：US12677224

申请日：2009-03-11

申请人： Tetsuya Gorohata ,  Keigo Moriguchi ,  Atsuo Ishizuka

发明人： Tetsuya Gorohata ,  Keigo Moriguchi ,  Atsuo Ishizuka

IPC分类号： H02K15/00

CPC分类号： H02K15/0037 ,  H02K3/28 ,  H02K15/066 ,  Y10T29/49009 ,  Y10T29/49071 ,  Y10T29/53143

摘要： During sending the combined body 47 to the core member 6, the pre-orientation members 81 are respectively inserted into a plurality of the consecutive clearances 472 of a plurality of the clearances 472 formed between the adjacent straight overlap sections 471 of the combined body 47. By the pre-orientation members 81, the overlap of the straight portions 431 in the straight overlap section 471 and the pitch between the straight overlap sections 471 are aligned in advance.

摘要翻译： 在将组合体47发送到芯构件6时，预定向构件81分别插入形成在组合体47的相邻直的重叠部分471之间的多个间隙472的多个连续的间隙472中。 通过预定向构件81，直线重叠部分471中的直线部分431的重叠与直线重叠部分471之间的间距预先对准。

公开(公告)号：US07439645B2

公开(公告)日：2008-10-21

申请号：US11455196

申请日：2006-06-19

申请人： Tetsuya Gorohata ,  Takashi Kumakura

发明人： Tetsuya Gorohata ,  Takashi Kumakura

IPC分类号： H02K3/28

CPC分类号： H02K3/12 ,  H02K3/28

摘要： In a stator of a rotary electric machine that includes a stator winding and a stator core having a plurality of slots, the stator winding is constituted of a plurality of series-connected regular U-shaped segments each of which has a pair of in-slot portions and a plurality of U-shaped irregular segments each of which has a pair of in-slot portions disposed in a pair of slots that is suitable to connect the regular segments to form the stator winding and a continuous crossover portion crossing over some of the regular segments. The irregular U-shaped segments extend to be in contact with the turn portions of the regular segments. Therefore, the regular segments are connected by the irregular segments that have least electric resistance.

摘要翻译： 在具有定子绕组和具有多个槽的定子铁心的旋转电机的定子中，定子绕组由多个串联连接的规则的U形段构成，每个段都具有一对槽 部分和多个U形不规则部分，每个部分具有设置在一对槽中的一对槽内部分，其适于连接正规部分以形成定子绕组，并且连续的交叉部分穿过一些 常规细分。 不规则的U形段延伸成与正规段的转弯部分接触。 因此，规则段由具有最小电阻的不规则段连接。

公开(公告)号：US07382069B2

公开(公告)日：2008-06-03

申请号：US11129355

申请日：2005-05-16

申请人： Takashi Kumakura ,  Tetsuya Gorohata

发明人： Takashi Kumakura ,  Tetsuya Gorohata

IPC分类号： H02K3/00 ,  H02K3/04

CPC分类号： H02K3/505 ,  H02K11/046

摘要： A rotary electric apparatus, such as motor, comprises a rotor and a stator arranged to face the rotor in the radial direction. The rotor rotates together with a rotation shaft. The stator has a cylindrical stator core, a stator winding wound in the stator core to have coil-end blocks arranged to protrude respectively from both ends of the stator core in the axial direction and being arranged on both sides of the stator core in the circumferential direction, and a lead wire taken from the windings. The lead wire includes a first wire portion taken along the axial direction from one of the coil-end blocks, a second wire portion extended from the first wire portion and arranged partly along the circumferential direction to be secured with resin material on the coil-end block, and a third wire portion extended from the second wire portion and arranged outwards in the radial direction.

摘要翻译： 诸如电动机的旋转电气设备包括转子和定子，其布置成在径向方向上面对转子。 转子与旋转轴一起旋转。 定子具有圆柱形定子芯，定子绕组缠绕在定子芯中，以使线圈端块分别布置成沿着轴向方向从定子芯的两端突出，并且设置在定子芯的周向两侧 方向和从绕组取出的导线。 引线包括从一个线圈端块沿着轴向方向截取的第一线部分，从第一线部分延伸并且部分地沿圆周方向布置的第二线部，以将树脂材料固定在线圈端 以及从第二线部分延伸并沿径向向外布置的第三线部分。

公开(公告)号：US07343662B2

公开(公告)日：2008-03-18

申请号：US10939386

申请日：2004-09-14

申请人： Tetsuya Gorohata ,  Masaru Sugiyama

发明人： Tetsuya Gorohata ,  Masaru Sugiyama

IPC分类号： H02K15/00

CPC分类号： H02K15/0428 ,  Y10T29/49009 ,  Y10T29/49012 ,  Y10T29/49071 ,  Y10T29/49073 ,  Y10T29/5137 ,  Y10T29/53143

摘要： In manufacturing a stator coil for a rotary electric machine, a U-shaped segment is deformed at the turn portion thereof so that one of two straight portions thereof moves against the other one in a direction generally perpendicular to a borderline which connects two bordering points between the straight portions and the turn portion. The segment is twisted by moving the straight portions apart from each other. The segment is inserted into slots formed in a stator core so that the turn portion and end portions of the straight portions protrude from both axial end surfaces of the stator core. The end portions are folded in the circumferential direction of the stator core. The tips of the end portions are connected to tips of other segments.

摘要翻译： 在制造用于旋转电机的定子线圈时，U形部分在其转弯部分处变形，使得其两个直线部分中的一个在大致垂直于连接两个接合点之间的边界线的方向上相对另一个方向移动 直线部分和转弯部分。 通过将直线部分彼此分开来扭转该部分。 该段被插入到形成在定子芯中的槽中，使得转向部分和直部分的端部从定子芯的两个轴向端面突出。 端部沿定子铁芯的圆周方向折叠。 端部的尖端连接到其他段的尖端。

公开(公告)号：US20060238043A1

公开(公告)日：2006-10-26

申请号：US11455196

申请日：2006-06-19

申请人： Tetsuya Gorohata ,  Takashi Kumakura

发明人： Tetsuya Gorohata ,  Takashi Kumakura

IPC分类号： H02K11/00 ,  H02K3/00

CPC分类号： H02K3/12 ,  H02K3/28

摘要： In a stator of a rotary electric machine that includes a stator winding and a stator core having a plurality of slots, the stator winding is constituted of a plurality of series-connected regular U-shaped segments each of which has a pair of in-slot portions and a plurality of U-shaped irregular segments each of which has a pair of in-slot portions disposed in a pair of slots that is suitable to connect the regular segments to form the stator winding and a continuous crossover portion crossing over some of the regular segments. The irregular U-shaped segments extend to be in contact with the turn portions of the regular segments. Therefore, the regular segments are connected by the irregular segments that have least electric resistance.

公开(公告)号：US20050269890A1

公开(公告)日：2005-12-08

申请号：US11140747

申请日：2005-06-01

申请人： Tetsuya Gorohata ,  Takashi Kumakura

发明人： Tetsuya Gorohata ,  Takashi Kumakura

IPC分类号： H02K3/04 ,  H02K1/00 ,  H02K3/00 ,  H02K3/12 ,  H02K3/28 ,  H02K15/08 ,  H02K15/085

CPC分类号： H02K3/12 ,  H02K3/28

摘要： In a stator of a rotary electric machine that includes a stator winding and a stator core having a plurality of slots, the stator winding is constituted of a plurality of series-connected regular U-shaped segments each of which has a pair of in-slot portions and a plurality of U-shaped irregular segments each of which has a pair of in-slot portions disposed in a pair of slots that is suitable to connect the regular segments to form the stator winding and a continuous crossover portion crossing over some of the regular segments. The irregular U-shaped segments extend to be in contact with the turn portions of the regular segments. Therefore, the regular segments are connected by the irregular segments that have least electric resistance.

摘要翻译： 在具有定子绕组和具有多个槽的定子铁心的旋转电机的定子中，定子绕组由多个串联连接的规则的U形段构成，每个段都具有一对槽 部分和多个U形不规则部分，每个部分具有设置在一对槽中的一对槽内部分，其适于连接正规部分以形成定子绕组，并且连续的交叉部分穿过一些 常规细分。 不规则的U形段延伸成与正规段的转弯部分接触。 因此，规则段由具有最小电阻的不规则段连接。

公开(公告)号：US06833648B2

公开(公告)日：2004-12-21

申请号：US10602070

申请日：2003-06-24

申请人： Tetsuya Gorohata ,  Shinji Kouda ,  Masahiro Seguchi ,  Kanehisa Urano ,  Hitoshi Hirano ,  Youichi Kamakura

发明人： Tetsuya Gorohata ,  Shinji Kouda ,  Masahiro Seguchi ,  Kanehisa Urano ,  Hitoshi Hirano ,  Youichi Kamakura

IPC分类号： H02K312

CPC分类号： H02K15/0037 ,  H02K3/12 ,  H02K15/0428

摘要： A sequentially joined-segment coil for a rotary electric machine such an electric motor is provided. The coil has an end portion which is made up of heads of conductor segments and projects from an end of a core. The heads of conductor segments have turns or bulges. The bulges are lapped over one another in various forms or shifted in location in an axis direction of the core, thereby permitting the core to be decreased in diameter, which provides for decreases in size and weight of the rotary electrical machine.

摘要翻译： 提供了一种用于诸如电动机的旋转电机的顺序连接的线圈。 线圈具有端部，其由导体段的头部和从芯的端部突出构成。 导体段的头部具有转动或凸起。 凸起彼此以各种形式彼此搭接，或者在芯的轴线方向上位置偏移，从而允许芯的直径减小，这提供了旋转电机的尺寸和重量的减小。