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公开(公告)号:US10391575B2
公开(公告)日:2019-08-27
申请号:US14083051
申请日:2013-11-18
Applicant: Illinois Tool Works Inc.
Inventor: Robert R. Davidson , Anthony J. Kowaleski , Bruce A. Casner , L. Thomas Hayes , Richard J. Schuh
Abstract: A data structure for weld programs associates configuration data for a welding system with a plurality of weld programs and weld sequence data. The data structure allows the welding system to be configured for a particular part, operator, or stage in a welding process, and to be easily reconfigured when the part, operator, or stage changes, providing improved efficiency and flexibility in operation.
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公开(公告)号:US20180236585A1
公开(公告)日:2018-08-23
申请号:US15959847
申请日:2018-04-23
Applicant: Illinois Tool Works Inc.
Inventor: Robert R. Davidson , Richard J. Schuh
CPC classification number: B23K9/0956 , B23K9/1043 , B23K9/1093 , B23K9/173 , B23K9/235
Abstract: Welding wire preheating systems and methods are disclosed. An example welding method includes: receiving a signal indicative of initiation of welding process; prior to initiating a welding arc based on the received signal, controlling voltage or current applied to a welding electrode to preheat the electrode to a temperature above an ambient temperature but below a melting point of the welding electrode; monitoring feedback voltage to determine a termination of preheating; and terminating preheating prior to initiating the welding arc in accordance with a welding protocol.
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公开(公告)号:US10040143B2
公开(公告)日:2018-08-07
申请号:US14076705
申请日:2013-11-11
Applicant: Illinois Tool Works Inc.
Inventor: Robert R. Davidson , Richard J. Schuh , Matthew Alex Palmer
Abstract: A pulsed welding regime includes a peak phase in which energy is added to an electrode and a weld puddle, and a molten ball begins to detach from the electrode, followed by a dabbing phase in which current is significantly reduced to place the ball in the weld puddle with addition of little or no energy. The resulting short circuit clears and the system proceeds to a background phase. The current in the dabbing phase is lower than the current during the background phase. The process may be specifically adapted for particular welding wires, and may be particularly well suited for use with cored wires. The dabbing phase allows for lower energy to be transferred to the sheath of such wires, and resets the arc length after each pulse cycle.
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公开(公告)号:US09987701B2
公开(公告)日:2018-06-05
申请号:US15211576
申请日:2016-07-15
Applicant: ILLINOIS TOOL WORKS INC.
Inventor: Richard Martin Hutchison , James Lee Uecker , Todd Earl Holverson , Bryan Dustin Marschke , Robert Raimund Davidson , Richard J. Schuh
Abstract: Welding power is generated by first generating two different current waveforms, and comparing the waveform values for control intervals to select which waveform provides the greater current. The waveforms are for different transfer modes, such as one for a pulsed arc portion, and another for a short-circuit transfer mode or for short-circuit clearing. The waveforms may be programmed by settings in a state machine. A balance or relative prioritization in the comparison may be influenced by user inputs. The resulting hybrid process has aspects of both spray transfer and short-circuit transfer modes.
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公开(公告)号:US20170050255A1
公开(公告)日:2017-02-23
申请号:US15237308
申请日:2016-08-15
Applicant: Illinois Tool Works Inc.
Inventor: Robert R. Davidson , Richard J. Schuh , Justin M. Durik , Thomas A. Bunker
CPC classification number: B23K9/092 , B23K9/091 , B23K9/093 , B23K9/0953 , B23K9/1006
Abstract: A method and apparatus for providing welding type power is disclosed. The output is cyclical, and is a controlled voltage output during the background and/or peak and a controlled current output during the transition up and/or down. During the controlled current portion the output is responsive to output voltage.
Abstract translation: 公开了一种用于提供焊接型电力的方法和装置。 输出是循环的,并且是在背景和/或峰值期间的受控电压输出以及在向上和/或向下转换期间受控的电流输出。 在受控电流部分期间,输出端响应于输出电压。
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公开(公告)号:US09381591B2
公开(公告)日:2016-07-05
申请号:US14824866
申请日:2015-08-12
Applicant: ILLINOIS TOOL WORKS INC.
Inventor: Robert Raimund Davidson , Richard J. Schuh , Anthony Joseph Kowaleski , Thomas Allen Bunker , Nicholas James Dessart , Bruce A. Casner
CPC classification number: B23K9/0953 , B23K9/0956 , B23K9/10 , B23K9/1006 , B23K9/28 , B23K9/323 , B23K31/12
Abstract: A controller for a welding system adapted to determine a value of a weld secondary parameter across a weld secondary component based on a sensed parameter is provided. The controller may also be adapted to compare the determined value to a reference value range and to alert a user to a presence and location of a weld secondary error when the determined value is outside the referenced value range.
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公开(公告)号:US20140217077A1
公开(公告)日:2014-08-07
申请号:US14099513
申请日:2013-12-06
Applicant: ILLINOIS TOOL WORKS INC.
Inventor: Robert R. Davidson , Richard J. Schuh
CPC classification number: B23K9/0956 , B23K9/1043 , B23K9/1093 , B23K9/173 , B23K9/235
Abstract: In a welding system, a preheating process is carried out prior to initiation of a welding arc, such as upon depression of a trigger or switch on a welding torch. The preheating process involves generation and application of desired currents and voltages to a welding electrode from a power supply. Preheating is continued until the welding electrode reaches a desired temperature or resistance, which may be determined by reference to an increasing voltage, a decreasing current, a peaked and declining voltage, resistance and/or power measurements, and so forth. Following preheating, a desired welding process may begin with initiation of the welding arc.
Abstract translation: 在焊接系统中,在焊接电弧开始之前进行预热处理,例如在焊炬上按下触发器或开关时。 预热过程包括从电源向焊接电极产生和施加期望的电流和电压。 预热继续直到焊接电极达到所需的温度或电阻,这可以通过参考增加的电压,降低的电流,峰值和下降的电压,电阻和/或功率测量等来确定。 在预热之后,期望的焊接过程可以从焊接电弧的开始开始。
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