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公开(公告)号:US20160318112A1
公开(公告)日:2016-11-03
申请号:US15211576
申请日:2016-07-15
Applicant: ILLINOIS TOOL WORKS INC.
Inventor: Richard Martin Hutchison , James Lee Uecker , Todd Earl Holverson , Bryan Dustin Marschke , Robert Raimund Davison , Richard J. Schuh
Abstract: Welding power is generated by first generating two different current waveforms, and comparing the waveform values for control intervals to select which waveform provides the greater current. The waveforms are for different transfer modes, such as one for a pulsed arc portion, and another for a short-circuit transfer mode or for short-circuit clearing. The waveforms may be programmed by settings in a state machine. A balance or relative prioritization in the comparison may be influenced by user inputs. The resulting hybrid process has aspects of both spray transfer and short-circuit transfer modes.
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公开(公告)号:US20150001197A1
公开(公告)日:2015-01-01
申请号:US14489322
申请日:2014-09-17
Applicant: ILLINOIS TOOL WORKS INC.
Inventor: Bryan Dustin Marschke , Amanda Jean D'Arcy
CPC classification number: B23K9/092 , B23K9/095 , B23K9/1006
Abstract: A welding system includes a power source configured to generate power and deliver the power to a welding torch. The power is provided in accordance with an electrode negative pulse welding regime that includes a cyclic peak, followed by a stabilization phase, then a return to a background level. The stabilization phase has a generally parabolic current shape, and is performed in a current-closed loop manner until a transition point, where control becomes voltage-closed loop until the background level is reached. Resulting weld performance is improved, with a globular-like transfer mode, reduced shorts and enhanced arc stability.
Abstract translation: 焊接系统包括被配置为产生电力并将电力传递到焊炬的电源。 根据包括循环峰值的电极负脉冲焊接状态提供功率,随后是稳定阶段,然后返回到背景水平。 稳定阶段具有通常的抛物线形状,并且以电流 - 闭环方式执行,直到转变点,其中控制变为电压闭合循环,直到达到背景水平。 产生的焊接性能得到改善,具有球状转移模式,减少短路和提高电弧稳定性。
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3.
公开(公告)号:US20140367370A1
公开(公告)日:2014-12-18
申请号:US14291972
申请日:2014-05-30
Applicant: ILLINOIS TOOL WORKS INC.
Inventor: Richard Martin Hutchison , Caleb Haven , Bryan Dustin Marschke , Peter Donald Mehn
Abstract: A method of operating a welding system includes supplying a weld current and a weld voltage to an electrode via a plurality of pulse periods, where each pulse period of the plurality of pulse periods includes a background phase and a peak phase. The method also includes detecting the occurrence of an anomalous cathode event during the background phase of a first pulse period of the plurality of pulse periods based at least in part on when a voltage value of the weld voltage is greater than a detect voltage. The method also includes controlling the weld current to a desired current during a portion of the anomalous cathode event. The portion includes an interval of the background phase of the first pulse period, and the weld current is controlled independent of the weld voltage during the portion of the anomalous cathode event.
Abstract translation: 操作焊接系统的方法包括:通过多个脉冲周期向电极提供焊接电流和焊接电压,其中多个脉冲周期的每个脉冲周期包括背景相位和峰值相位。 该方法还包括至少部分地基于焊接电压的电压值大于检测电压来检测多个脉冲周期的第一脉冲周期的背景相位期间异常阴极事件的发生。 该方法还包括在异常阴极事件的一部分期间将焊接电流控制到期望的电流。 该部分包括第一脉冲周期的背景相位的间隔,并且在异常阴极事件的部分期间独立于焊接电压来控制焊接电流。
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公开(公告)号:US20140263243A1
公开(公告)日:2014-09-18
申请号:US13828040
申请日:2013-03-14
Applicant: ILLINOIS TOOL WORKS INC.
Inventor: Bryan Dustin Marschke , Amanda Jean D'Arcy
IPC: B23K9/10
CPC classification number: B23K9/092 , B23K9/095 , B23K9/1006
Abstract: A welding system includes a power source configured to generate power and deliver the power to a welding torch. The power is provided in accordance with an electrode negative pulse welding regime that includes a cyclic peak, followed by a stabilization phase, then a return to a background level. The stabilization phase has a generally parabolic current shape, and is performed in a current-closed loop manner until a transition point, where control becomes voltage-closed loop until the background level is reached. Resulting weld performance is improved, with a globular-like transfer mode, reduced shorts and enhanced arc stability.
Abstract translation: 焊接系统包括被配置为产生电力并将电力传递到焊炬的电源。 根据包括循环峰值的电极负脉冲焊接状态提供功率,随后是稳定阶段,然后返回到背景水平。 稳定阶段具有通常的抛物线形状,并且以电流 - 闭环方式执行,直到转变点,其中控制变为电压闭合循环,直到达到背景水平。 产生的焊接性能得到改善,具有球状转移模式,减少短路和提高电弧稳定性。
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公开(公告)号:US09987701B2
公开(公告)日:2018-06-05
申请号:US15211576
申请日:2016-07-15
Applicant: ILLINOIS TOOL WORKS INC.
Inventor: Richard Martin Hutchison , James Lee Uecker , Todd Earl Holverson , Bryan Dustin Marschke , Robert Raimund Davidson , Richard J. Schuh
Abstract: Welding power is generated by first generating two different current waveforms, and comparing the waveform values for control intervals to select which waveform provides the greater current. The waveforms are for different transfer modes, such as one for a pulsed arc portion, and another for a short-circuit transfer mode or for short-circuit clearing. The waveforms may be programmed by settings in a state machine. A balance or relative prioritization in the comparison may be influenced by user inputs. The resulting hybrid process has aspects of both spray transfer and short-circuit transfer modes.
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公开(公告)号:US09403231B2
公开(公告)日:2016-08-02
申请号:US13655174
申请日:2012-10-18
Applicant: Illinois Tool Works Inc.
Inventor: Richard Martin Hutchison , James Lee Eucker , Todd Earl Holverson , Bryan Dustin Marschke , Robert R. Davidson , Richard Schuh
IPC: B23K9/09
Abstract: Welding power is generated by first generating two different current waveforms, and comparing the waveform values for control intervals to select which waveform provides the greater current. The waveforms are for different transfer modes, such as one for a pulsed arc portion, and another for a short-circuit transfer mode or for short-circuit clearing. The waveforms may be programmed by settings in a state machine. A balance or relative prioritization in the comparison may be influenced by user inputs. The resulting hybrid process has aspects of both spray transfer and short-circuit transfer modes.
Abstract translation: 通过首先产生两个不同的电流波形并比较控制间隔的波形值来选择哪个波形提供更大的电流来产生焊接功率。 这些波形用于不同的传输模式,例如用于脉冲弧部分的传输模式,另一种用于短路传输模式或用于短路清除。 波形可以通过状态机中的设置进行编程。 比较中的平衡或相对优先级可能受用户输入的影响。 所产生的混合过程具有喷射转移和短路转移模式的方面。
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公开(公告)号:US20130112676A1
公开(公告)日:2013-05-09
申请号:US13655174
申请日:2012-10-18
Applicant: Illinois Tool Works Inc.
Inventor: Richard Martin Hutchison , James Lee Eucker , Todd Earl Holverson , Bryan Dustin Marschke , Robert R. Davidson , Richard Schuh
IPC: B23K9/09
Abstract: Welding power is generated by first generating two different current waveforms, and comparing the waveform values for control intervals to select which waveform provides the greater current. The waveforms are for different transfer modes, such as one for a pulsed arc portion, and another for a short-circuit transfer mode or for short-circuit clearing. The waveforms may be programmed by settings in a state machine. A balance or relative prioritization in the comparison may be influenced by user inputs. The resulting hybrid process has aspects of both spray transfer and short-circuit transfer modes.
Abstract translation: 通过首先产生两个不同的电流波形并比较控制间隔的波形值来选择哪个波形提供更大的电流来产生焊接功率。 这些波形用于不同的传输模式,例如用于脉冲弧部分的传输模式,另一种用于短路传输模式或用于短路清除。 波形可以通过状态机中的设置进行编程。 比较中的平衡或相对优先级可能受用户输入的影响。 所产生的混合过程具有喷射转移和短路转移模式的方面。
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公开(公告)号:US11045891B2
公开(公告)日:2021-06-29
申请号:US14291972
申请日:2014-05-30
Applicant: ILLINOIS TOOL WORKS INC.
Inventor: Richard Martin Hutchison , Caleb Haven , Bryan Dustin Marschke , Peter Donald Mehn
Abstract: A method of operating a welding system includes supplying a weld current and a weld voltage to an electrode via a plurality of pulse periods, where each pulse period of the plurality of pulse periods includes a background phase and a peak phase. The method also includes detecting the occurrence of an anomalous cathode event during the background phase of a first pulse period of the plurality of pulse periods based at least in part on when a voltage value of the weld voltage is greater than a detect voltage. The method also includes controlling the weld current to a desired current during a portion of the anomalous cathode event. The portion includes an interval of the background phase of the first pulse period, and the weld current is controlled independent of the weld voltage during the portion of the anomalous cathode event.
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公开(公告)号:US10442027B2
公开(公告)日:2019-10-15
申请号:US15351100
申请日:2016-11-14
Applicant: ILLINOIS TOOL WORKS INC.
Inventor: Bryan Dustin Marschke , James Donald Borowski , Peter D. Mehn
Abstract: A welding system includes components equipped with digital communications circuitry for synchronization and coordination of tasks associated with the welding operation. The tasks may be initiated and terminated independently or in coordination based upon synchronization of this circuitry. Certain of the tasks may be performed by the components in an open-loop manner or in a closed-loop manner based upon feedback of welding parameters. Moreover, certain tasks may be independent of one another, or interdependent although carried out in parallel by the different system component.
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10.
公开(公告)号:US09403233B2
公开(公告)日:2016-08-02
申请号:US13681687
申请日:2012-11-20
Applicant: Illinois Tool Works Inc.
Inventor: Kevin Pagano , James Lee Uecker , Steven Barhorst , Bryan Dustin Marschke , Mario Amata
CPC classification number: B23K9/12 , B23K9/0216 , B23K9/09 , B23K9/173 , B23K35/3611 , B23K35/368
Abstract: A welding operation is performed by moving or rotating an arc in a welding torch, and feeding a metal cored wire through the torch in a direct current, electrode negative welding process. The electrode may include one or more arc stabilizers. The welding process may be pulsed or non-pulsed. Moreover, the process may be used with a number of different base metals intended to be welded, such as thin plate, galvanized metals, painted metals, coated metals, and so forth.
Abstract translation: 通过在焊炬中移动或旋转电弧进行焊接操作,并且通过直流电极负极焊接工艺将金属芯焊丝馈送通过焊炬进行。 电极可以包括一个或多个电弧稳定器。 焊接过程可以是脉冲的或非脉冲的。 此外,该方法可以与许多用于焊接的不同贱金属一起使用,例如薄板,镀锌金属,涂漆金属,涂覆的金属等。
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