Abstract:
A press has an upper table carrying a punch and a lower table bearing a tool-carrier. A jack for compensating the deflection inherent in the bending process is fitted in the lower table. The bending device enables the bending angle obtained in the workpiece to be monitored continuously. The bending device includes a series of paired measuring rods, circular in section and longitudinally machined to provide a flat surface for the lower surface of the workpiece to rest on, associated with devices for measuring the rotational angle of the measuring rods, and a control device connected to the rotational angle measuring device, to a device for controlling the jacks that actuate the punch and to the actuating device of the jack for compensating the deflection. A very accurate and constant bending angle is obtained throughout the length of the workpiece. The bending process is automatic and continuous once the operator has fed in the required bending angle.
Abstract:
An electronic adaptive control system for use with hydraulic press brakes to provide compensation for material spring back to accurately produce a desired bend angle in the work piece with a single ram stroke. Fixed input parameters associated with the press brake and material properties, together with ram position and force data are continuously input to a digital computer which calculates the precise point of punch penetration necessary to reverse ram movement in order to produce the desired bend angle in the work piece. By using in-process measurements, a significant savings in machine set-up-time can be achieved in order to produce an accurate bend angle in the work piece the first time and every time.
Abstract:
The invention relates to a folding machine for folding an object, using a measurement system for measuring an angle between a first plane through a first surface area and a second plane through a second surface area of an object. The system includes a sensor arrangement for measuring the coordinates in a measurement coordinate system of a plurality of measurement spots in the first surface area, and an inclinometer for measuring an inclination of the measurement coordinate system to the direction opposite to the direction of the force of gravity. The measurement system also includes a processing device for determining the angle between the first plane and the second plane based on the measured coordinates of the plurality of measurement spots, the measured inclination and information on the angle between the second plane and the direction opposite to the force of gravity.
Abstract:
The invention relates to a bending machine (1) for bending a sheet metal workpiece (2), comprising at least three bending punches (4,5,6) which respectively have working edges (7,8,9) which are aligned parallel with one another. Relative to an initial plane (3) in which a bend section (10) to be made in the sheet metal workpiece (2) lies, the first and the second bending punch (4,5) are positioned on one side and the third bending punch (6) is positioned on the opposite side of the initial plane (3). The working edge (9) of the third bending punch (6) is displaceable between the working edges (7,8) of the first and second bending punches (4,5). The third bending punch (6) has at least one rotary and one translatory degree of freedom in a reference plane oriented at a right, angle to a working edge (7,8,9). The second bending punch (5) has three degrees of freedom in the reference plane (19).
Abstract:
A curvature retaining device (1) includes two support points (25a) that can abut against one surface of a plate-shaped workpiece W, one or more pressing points (40a) that can abut against a position of the other surface of the plate-shaped workpiece (W) between the support points (25a), and forward/backward drive means (support unit (23) and pressing unit (33)) for moving at least either the support points (25a) or the pressing points (40a) forward to and backward from the other. Preferably, the two support points (25a) abut against the one surface of the plate-shaped workpiece (W) at a first distance (Ls), the two pressing points (40a) abut against the other surface of the plate-shaped workpiece (W) at second distance (Lp) shorter than the first distance (Ls), and a middle point of the first distance (Ls) and a middle point of the second distance (Lp) match with each other.
Abstract:
A bender machine designed to bend and shape sheet metal comprising a blade holder unit (1) which has a “C” shaped section, which is mobile and moves in two directions, both of which are at right angles to a fixed bench, and where the unit is fitted with one or more bending blades, wherein: servomotors and planetary gear reducers are used for moving the blade holder unit (1); the blade holder unit (1) uses a jointed mechanism comprising two mechanical units (20, 20a; 30, 30a) which form a closed kinematic chain of five components connected by five kinematic pairs all of which are revolute; the mechanical unit (20, 20a) for moving the blade holder unit (1) in a substantially vertical direction comprises a pair of servomotors coupled respectively to two gear reducers, which operate respective cranks (9, 9a) on which respective connecting rods (8, 8a) are hinged, and where the other end of each connecting rod is connected by respective pins (7, 7a) to a respective base (10, 10a) fixed to the blade holder unit (1). The mechanical unit (30, 30a) for moving the blade holder unit (1) in a substantially horizontal direction comprises one pair of servomotors (6, 6a) coupled to corresponding planetary gear reducers, each of which operates a respective camshaft (3, 3a), and also characterized in that the camshafts (3, 3a) are hinged on the rear supports (2, 2a) of the blade holder unit (1).
Abstract:
A method and apparatus for bending an elongate member. A plastic force may be applied to the elongate member. The plastic force may be configured to cause the elongate member to bend with a plastic deformation. The plastic force may be reduced to an elastic force that is applied to the elongate member after the plastic force causes the elongate member to bend with the plastic deformation.
Abstract:
A robot system for carrying out a bending process with respect to a workpiece held by a robot, in which an arc interpolation motion of the robot can be easily and precisely taught. A user coordinate system is set so as to specify a rotation axis of the bending motion in the bending process by inputting the position and/or angle of each axis of the robot to a teaching pendant by the operator. Next, in a teaching program of the robot, a process start position and an operation form are defined so as to add a bending process command, and a rotation angle of the bending process and an angular velocity of a command line about the rotation axis are designated. By virtue of this, an internal program for carrying out an arc interpolation motion by the robot is generated in a robot controlling part.
Abstract:
Described is a procedure for controlling the shape of a complex metal profile obtained by a successive series of a plurality of bends of a metal sheet on a panel bender machine equipped with a data processing and functions control unit for the machine comprising the entering in the processing unit of data relative to a drawing of the complex profile with physical coordinates, as well as data relative to the thickness of the metal sheet and the distance from the axis of the panel bender machine of the metal sheet-profile edge, and conversion of the drawing supplied with physical coordinates into a digital image with imaging coordinates. The nominal profile processed as above is shown on a suitable display superimposed on the image of the complex profile of the metal sheet acquired by a suitably positioned TV camera. A visual control the correspondence between the two superimposed profiles is then performed on the display. From this comparison it is possible to make corrections to the bending parameters of the panel bender machine.
Abstract:
Described is a procedure for bending a sheet of sheet metal on a panel bender machine wherein upon bending the sheet of metal sheet a first software (BE) for machine control transmits to a second software (VS) for management of a TV camera (17), positioned in alignment with the bending line, the data relating to the nominal bending angle, the bending length, the distance of the bent edge from the centre line of the panel bender and the thickness of the metal sheet. The second software (VS) acquires an image of the bent metal sheet, identifies the spatial position of the straight line corresponding to the bent edge of the sheet of sheet metal and then calculates its geometric coordinates in accordance with a preset referencing system, and supplies to the first software (BE) the value of the angle of the bend performed. The machine control is returned to the first software (BE), which calculates the difference between the angle of the bend actually performed and the angle of the nominal bend and then orders the start of a new bend corresponding to the angular difference, thereby obtaining a bend corresponding to the nominal bend.