Abstract:
A cutting insert capable of performing front-turning and high feed back-turning according to one embodiment includes: an upper surface; a lower surface opposite to the upper surface in a vertical direction; a side portion configured to connect the upper surface and the lower surface; a mounting hole extending through the upper surface and the lower surface; and a plurality of cutting edges formed at edges where the upper surface meets the side portion, wherein the upper surface has one or more cutting corners, the plurality of cutting edges include a major cutting edge and a minor cutting edge extending from the cutting corner, and a representative inclination of the minor cutting edge used for high feed back-turning is greater than a representative inclination of the major cutting edge used for front-turning with respect to a virtual reference plane perpendicular to the vertical direction.
Abstract:
A cutting tool has a recess for receiving a cutting insert having a clamping depression on the rake face. The cutting insert is held in the carrier tool by a clamping finger having a lug. The clamping finger being secured on the carrier tool via a clamping bolt so that when tightening the clamping bolt, the clamping finger pulls the cutting insert into the recess. A sickle-shaped engagement element engages into the clamping depression of the cutting insert being arranged on the lug. The clamping bolt has a clamping head overhanging its shank. The clamping head is seated on an angled locating surface of the clamping finger with respect to the axis of the clamping bolt, wherein said surface is arranged so compression force of the clamping finger on the cutting insert is enhanced. The lug has a clamping surface for bearing on the rake face of the cutting insert.
Abstract:
A wear insert for a tool holder includes a top surface and a bottom surface with a dimple disposed in the top surface. A boss is disposed within the dimple. The tool holder for releasably securing the wear insert has a tool holder body including an insert-receiving pocket formed at a forward end. The tool holder body has a bottom and at least one side wall for receiving an insert. The tool holder includes an internally threaded clamp-securing bore formed between an inclined surface and the insert-receiving pocket. A clamp is arranged on the tool holder body and including a lower face with a nose portion having a shaped lip and a clamp contour portion. The clamp also has a threaded aperture formed therethrough. A clamp screw is inserted into the threaded aperture of the clamp. The clamp screw has a threaded portion capable of being threaded onto the internally threaded clamp-securing bore of the tool holder body and the threaded aperture of the clamp to bring the nose portion of the clamp into pressing engagement with the boss of the wear insert.
Abstract:
A cutting tool comprising a tool holder (2) with a pocket (22) and a cutting insert (3) in the shape of a polygon having at least three side surfaces (33, 34, 35). The pocket (22) is provided with a base support surface (24) and at least two lateral support surfaces (25, 26). The cutting insert (3) is releaseably securable in the pocket (22) with two side surfaces of the insert (34, 35) abutting the two lateral support surfaces (25, 26) of the pocket (22). At least one of the side surfaces (33, 34, 35) and at least one of the lateral support surfaces (25, 26) are provided with a notch (37) and a complimentary rib element (28) extending in an axial direction of the insert and interacting for providing an end stop of the cutting insert (3) in the pocket (22).
Abstract:
A cutting insert includes a body that forms top and bottom surfaces, and a center hole intersecting at least the top surface (e.g., a through-hole). A portion of the top surface which extends around the center hole includes an array of projections radiating laterally outwardly around the center hole. A distal end of each projection disposed farthest from the center hole defines a tip of the projection. The projections form at least six tips spaced circumferentially apart. Each tip has a planar top face. A clamp has flat contact surfaces which press downwardly against the planar top faces of respective projections simultaneously as the clamp pulls the insert against an upstanding support surface.
Abstract:
A wear insert for a tool holder includes a top surface and a bottom surface with a dimple disposed in the top surface. A boss is disposed within the dimple. The tool holder for releasably securing the wear insert has a tool holder body including an insert-receiving pocket formed at a forward end. The tool holder body has a bottom and at least one side wall for receiving an insert. The tool holder includes an internally threaded clamp-securing bore formed between an inclined surface and the insert-receiving pocket. A clamp is arranged on the tool holder body and including a lower face with a nose portion having a shaped lip and a clamp contour portion. The clamp also has a threaded aperture formed therethrough. A clamp screw is inserted into the threaded aperture of the clamp. The clamp screw has a threaded portion capable of being threaded onto the internally threaded clamp-securing bore of the tool holder body and the threaded aperture of the clamp to bring the nose portion of the clamp into pressing engagement with the boss of the wear insert.
Abstract:
A cutting insert is clamped in a pocket of a holder by a top clamp assembly which includes a clamp arm screwed to the holder, and a clamp plate interposed between the insert and a front part of the clamp arm. The clamp plate is formed of a harder and more wear-resistant material than the clamp arm and transmits clamping forces from the clamp arm to the cutting insert. The hard clamp plate shields the clamp arm from being impacted by chips generated during a machining operation, thereby minimizing wearing of the clamp arm.
Abstract:
A cutting insert has a central cavity with a plurality of pairs of clamping surfaces wherein the clamping surfaces of a pair are separated from one another by a recess to provide split face clamping surfaces within the cavity of the insert. The insert may be secured within the pocket of a toolholder.
Abstract:
The clamping mechanism and companion cutting insert disclosed are designed for use in a milling cutter intended to be ganged with other like cutters on a common rotational axis for the simultaneous milling of multiple slots or grooves. The axially movable clamp for the on-edge inserts employed in the cutter is operated indirectly by an adjusting screw accessible radially from the outside of the ganged cutter bodies without requiring disassembly of the individual cutters to index or replace the cutting inserts. In each of several clamping mechanisms disclosed, the ultimate clamping element or detent takes the form of an arm which is rocked into engagement with the insert at the site of a blind depression in the face of the insert, being drawn in the axial direction by inward adjustment of a radially accessible adjusting screw, and rockable in the reverse direction by a return spring to release the insert as the adjusting screw is backed off.The relatively thin inserts for the described service do not have the usual through hole typically found in on-edge inserts, but are provided instead with blind depressions in their major surfaces while the clamping arm is formed cooperatively with the insert depression to provide axial clamping force with a radially inwardly directed component.