Abstract:
A turning insert includes a top surface, an opposite bottom surface, side surfaces connecting the top surface and the bottom surface and two opposite nose portions. Each nose portion includes a convex nose cutting edge, a first cutting edge and a second cutting edge. The convex nose cutting edge connects the first and second cutting edges. A bisector extends equidistantly from the first and second cutting edges. In a top view the first and second cutting edges on the same nose portion form a nose angle (α) of 70-85° relative to each other. Each nose portion includes a third convex cutting edge adjacent to the first cutting edge and a fourth cutting edge adjacent to the third cutting edge. In a top view the fourth cutting edge forms an angle (β) of 0-34° relative to the bisector.
Abstract:
A rhombus-shaped cutting insert has opposing upper and lower surfaces, and a peripheral side surface extending therebetween having alternating obtuse and acute corner surfaces separated by four relief surfaces. The cutting insert is removably secured in an insert receiving pocket of a tool holder and indexable about a central axis. A nose cutting edge is formed at the intersection of one of the upper and lower surfaces with each of the two acute corner surfaces. One of the upper and lower surfaces has an engagement surface having a single primary and four secondary engagement elements. The primary and secondary engagement elements or portions thereof, exhibit mirror symmetry about primary and secondary engagement planes. The primary engagement plane contains the central axis and intersects each nose cutting edge, and each secondary engagement plane does not contain the central axis and forms an acute engagement angle with the primary engagement plane.
Abstract:
A clamping device having a high clamping force and operability when a cutting insert is attached/detached is provided. The clamping device has a guide hole, a screw hole, a clamp member having a clamp portion and arranged movably in the guide hole, and a screw member screwed with the screw hole and movable in first and second directions, wherein the screw member can be engaged with the clamp member in movement both in the directions and the guide hole has a first cam surface engaged with the clamp member and converting a force in the first direction received from the screw member into a force for moving the clamp member in a direction toward the cutting insert and a second cam surface converting a force in the second direction into a force for moving the clamp portion in a direction away from the cutting insert.
Abstract:
A cutting insert includes a body that forms top and bottom surfaces, and a center hole intersecting at least the top surface (e.g., a through-hole). A portion of the top surface which extends around the center hole includes an array of projections radiating laterally outwardly around the center hole. A distal end of each projection disposed farthest from the center hole defines a tip of the projection. The projections form at least six tips spaced circumferentially apart. Each tip has a planar top face. A clamp has flat contact surfaces which press downwardly against the planar top faces of respective projections simultaneously as the clamp pulls the insert against an upstanding support surface.
Abstract:
The invention relates to a reversible cutting plate made from ceramic material for chucking in a cutting tool for machining cast materials, with each corner of the reversible cutting plate (9) having a minor cutting edge (5a, 5b, 5c, 5d) and a major cutting edge (4a, 4b, 4c, 4d). In order to remove cast-material shavings from the cutting edge, it is proposed that the corners of the reversible cutting plate (9) be ground, pressed or injected into approximately ¼ of the diagonal plane (D) and form a triangular face (3) and the triangular face (3) have at least one incline.
Abstract:
A cutting insert is clamped in a pocket of a holder by a top clamp assembly which includes a clamp arm screwed to the holder, and a clamp plate interposed between the insert and a front part of the clamp arm. The clamp plate is formed of a harder and more wear-resistant material than the clamp arm and transmits clamping forces from the clamp arm to the cutting insert. The hard clamp plate shields the clamp arm from being impacted by chips generated during a machining operation, thereby minimizing wearing of the clamp arm.
Abstract:
A wear insert for a tool holder includes a top surface and a bottom surface with a dimple disposed in the top surface. A boss is disposed within the dimple. The tool holder for releasably securing the wear insert has a tool holder body including an insert-receiving pocket formed at a forward end. The tool holder body has a bottom and at least one side wall for receiving an insert. The tool holder includes an internally threaded clamp-securing bore formed between an inclined surface and the insert-receiving pocket. A clamp is arranged on the tool holder body and including a lower face with a nose portion having a shaped lip and a clamp contour portion. The clamp also has a threaded aperture formed therethrough. A clamp screw is inserted into the threaded aperture of the clamp. The clamp screw has a threaded portion capable of being threaded onto the internally threaded clamp-securing bore of the tool holder body and the threaded aperture of the clamp to bring the nose portion of the clamp into pressing engagement with the boss of the wear insert.
Abstract:
The ceramic insert made from a silicon nitride ceramic material and formed with a recess for fastening in the center of its rake face. The recess has a surface roughness Rmax not exceeding 4 .mu.m. The angle between a side face of the recess and a centerline perpendicular to the rake face of the insert is 50-70 degrees. The ratio of the diameter of the recess to the diameter of a circle inscribing the perimeter of the rake face is 30-85%. The recess has a flat or curved bottom. The connecting portion between the side face and the bottom of the recess forms a smoothly curved surface.
Abstract:
A cutting tool, such as a turning tool, includes a clamping holder with a recess in one of its surfaces, a cutting bit insertable into the recess, and a clamping shoe secured to the clamping holder by a clamping bolt. The clamping shoe has a projecting member engageable within a depression located in the surface of the cutting bit for securing the cutting bit in the recess of the clamping holder. The depression is defined in the surface of the cutting bit by a closed line formed in part by convexly curved first lines and by second lines interconnecting the ends of the first lines. The depression, as viewed in plan, has an oblong or star-shaped configuration. The lines defining such configuration can be convex, concave or rectilinear. The surface of the depression within the closed line is formed by a radius centered at points located outwardly from the surface of the cutting bit containing the depression. Accordingly, the length of the radius is greater than the depth of the depression. The projecting member on the clamping shoe has a half-barrel or half-cylinder shape so that it forms a punctiform contact with the surface in the depression.