Abstract:
The present invention relates to a torsionally compliant sprocket system which absorbs crankshaft torsional vibrations and minimizes their transfer to other components in the engine system. In particular, the present invention includes a sprocket formed with an elastomeric member located between hub and rim portions. The hub has splines which cooperatively engage with keyways formed in the rim portion through the elastomeric member. A method of forming the compliant sprocket includes forming the hub and rim portions and injection molding an elastomeric material into a gap between the hub and rim portions. While in the mold, heat is applied to the sprocket assembly. The elastomeric member is thus vulcanized in place, creating a one-piece compliant sprocket.
Abstract:
A hydraulic tensioner having a vent formed of stacked metal plates molded in a plastic vent disc. The vent permits escape of air from within the tensioner while inhibiting air ingestion during cycling and limiting oil leakage. The vent is located within the piston near the upper end of the piston.
Abstract:
A hydraulic tensioner having a piston slidably received within a bore and biased outward by a spring. A check valve is fixedly mounted in the lower end of the piston. A low pressure fluid chamber is formed within the piston on one side of the check valve. A high pressure fluid chamber is formed on the other side of the check valve between the check valve and the bore. The spring is held within the piston by a reaction member.
Abstract:
A hydraulic tensioner is designed for low cost and ease of manufacturing. A piston housing has a bore and a bore cup member received within the bore. A piston is slidably received within the bore cup member, forming a high pressure fluid chamber with the bore cup member. The piston housing can be constructed of inexpensive materials such as aluminum or plastic. The piston and bore cup member are constructed of drawn metal. A single channel connects the pressure chamber to an external source of fluid, and a single valve system regulates the flow of fluid into the pressure chamber. The inexpensive materials and simple design provide for a low cost hydraulic tensioner.
Abstract:
A dry tuned damper (10) for mounting on an outboard end of a camshaft (C), the damper (10) having an annular housing (12) defined by inner and outer annular walls (14, 16) and an end wall (18) extending transversely therebetween, with a partition (20) extending diametrically between the inner and outer walls (14, 16) to divide the housing (12) into an opposed pair of compartments (22, 24). Shoes (26, 28) are positioned in the compartments (22, 24) and are biased outwardly against the outer wall (16) by a multitude of compression spring assemblies (30) each of which comprises a concentric pair of inner and outer springs (34, 36) trapped between the partition (20) and one of the shoes (26, 28) and slidably and retained by a pin (32) that extends through the partition (20) between the compartments (22, 24) and concentrically through the opposed pair of inner springs (34).
Abstract:
A sprocket unit comprising: a damper mounted on the first shaft with a first face defining a recess and a second face defining chambers for receiving spring loaded weights; a sprocket mounted to the first shaft with a hub defining an aperture and a slot; a front end plate mounted on the shaft with a hub defining an aperture aligned with the aperture of the sprocket; and a spring received within the aperture of the sprocket, the aperture of the front end plate, and the recess of the damper. When the first shaft rotates and firing frequency of the engine coincides with a resonant frequency of the first shaft, the spring loaded weights slide in the chambers of the damper, dampening out the resonant frequency in the first shaft and when the sprocket rotates the spring compresses and extends, reducing torsional load of the first shaft on the second shaft.
Abstract:
A control system for an adjustment device for a variable compression ratio engine comprising: a jack head, a jack piston, a sprocket wheel, a movable transmission member, and a control valve. The jack piston is received within a chamber of the jack head defining first and second fluid chambers. The control valve controls the flow of fluid between the first and second fluid chambers. Based on the position of the control valve, fluid flows from the first fluid chamber to the second fluid chamber or vice versa, moving the control rack connecting the jack piston to the sprocket wheel. Reciprocating motion of the sprocket wheel adjusts the position of the cylinder of the engine.
Abstract:
A phaser (22) includes a housing (44), a rotor (42), a phaser control valve (36) and a regulated pressure control system (RPCS). The phaser control valve (36) directs fluid to shift the relative angular position of the rotor relative to the housing (44). The RPCS has a controller, which provides a set point based on engine parameters. A signal is then produced based on the set point and is sent to the direct control pressure regulator valve. (38) The direct control pressure regulator valve (38) has a supply port (5) and a control port (5), where the supply port (5) receives a supply fluid pressure from a source and regulates the pressure based on a signal, to a control pressure. The control pressure biases an end of the spool of the phase control valve (36) against a spring (66), such that the relative angular position of the housing (44) and the rotor (42) is shifted. A method of controlling a phaser (22) is also disclosed.
Abstract:
A variable camshaft timing system comprising a camshaft (36) with a vane (2) secured to the camshaft for rotation with the camshaft but not for oscillation with respect to the camshaft. The vane has a circumferentially extending plurality of lobes (20, 22, 24) projecting radially outwardly therefrom and is surrounded by an annular housing (28) that has a corresponding plurality of recesses (30, 32, 34) each of which receives one of the lobes and has a circumferential extent greater than the circumferential extent of the lobe received therein to permit oscillation of the housing relative to the camshaft. Oscillation of the housing relative to the camshaft is actuated by pressurized engine oil in each of the recesses on opposed sides of the lobe therein, the oil pressure in such recess being preferably derived in part from a torque pulse in the camshaft as it rotates during its operation. An annular locking plate (50) is positioned coaxially with the camshaft and the annular housing and is moveable relative to the annular housing along a longitudinal central axis of the camshaft between a first position and a second position. The locking plate is biased by a spring (52) toward its first position and is urged away from its first position toward its second position by engine oil pressure when engine oil pressure is sufficiently high to overcome the spring biasing force.
Abstract:
A hydraulic tensioner having a piston slidably fitted in a bore in a housing forming a fluid chamber. The piston is biased in a protruding direction by a spring and fluid. A check valve permits flow of fluid into the fluid chamber and prevents flow of fluid in the reverse direction. A pressure relief valve is provided in the fluid chamber. The pressure relief valve works with a vent disc having two separate vent paths. The pressure relief valve and vent disc provide controlled venting of fluid from the fluid chamber during both conventional operation and during periods of excessive pressure and thus, prevent collapse of the tensioner.