摘要:
A method and system for non-destructive evaluation of one or more welds of a stator includes activating the stator welds using an electrical current; recording radiometric thermal images of the welds over time; and analyzing a temperature-time profile of a weld to qualify the weld by one or more of estimating the size of the weld, determining if the temperature of the activated weld has exceeded a predetermined temperature at a predetermined time, or comparing the temperature-time profile of the weld to a reference. The stator may be configured as a bar wound stator. A mask may be applied to the stator to reduce reflections or emissions from non-weld thermal sources.
摘要:
A system and method for inspecting a machined surface. The method includes acquiring optical information of the machined surface from a predefined orientation. Further, the method includes comparing one or more parameters of the optical information with a corresponding one or more reference parameters. Furthermore, the method includes assessing a quality of the machined surface based on the comparison.
摘要:
A method and system are provided for non-contact evaluation of a machined surface of a cast-metal part, including a vision-based porosity inspection station. A digital image of the machined surface is acquired, oriented and scaled to an XY coordinate system, filtered, and inverted. A second image is generated with known design surface features eliminated. Each pixel of the inverted digital image is XOR-compared with a corresponding pixel of the second image. Identified common surface features common to both images is analyzed statistically for conformance to a threshold. A defect is identified as any identified surface feature common to both images which exceeds the threshold. The system moves the part for further processing if a statistical analysis of defects indicates an acceptable component, and alternatively, removes the part from further processing if the analysis indicates a flawed component.
摘要:
An apparatus and method for machining a workpiece in a single-pass comprising a tool configured to produce a borehole when rotated and translated relative to the workpiece, a toolholder configured to fixedly secure and rotate the tool, and a bushing retractably coupled to the toolholder, so as to be shiftable between extended and fully retracted positions, and preferably biased towards the extended position, wherein said tool, toolholder, and bushing are cooperatively configured such that the bushing provides lateral support for the tool during the machining process.
摘要:
A system, method, and apparatus are provided for prioritizing the measurements made on manufactured parts while maintaining specified part quality standards. According to the method, system and apparatus, the process used by the CMM is modified so that the number of measurements made is reduced in accordance with the results of the analysis provided herein. A CMM apparatus is modified in accordance with the analysis results. A method for part measurement prioritization in a measuring system and method includes describing a set of features to be measured on a plurality of substantially identical parts, separating the set of features into sensitive features and non-sensitive features, dividing the non-sensitive features into a plurality of groups, and prioritizing the part measurements to measure the sensitive features and provide alternating measurements of the non-sensitive features.
摘要:
An adjustable boring bar assembly is provided in which the cutting radius can be altered by predetermined increments simply by releasing and turning the bar within a sleeve of a hydraulic holder. The holder sleeve is slightly eccentrically located relative to the spindle axis, so that turning of the bar effectively changes the working radius of the cutting point. Slots on the holder, arrayed about the sleeve, are located at discrete angular positions to produce the desired radial increments. A pin on the boring bar disengages from one slot and re seats in another when the bar is released, withdrawn, turned, reinserted and re-gripped.