摘要:
An apparatus and method for controlling the superplastic forming process by measuring and controlling the volume displaced by the blank being formed so as to measure total strain or surface area increase of the blank.
摘要:
Metal articles are shaped by contacting a metal blank with a diaphragm of plastically deformable metal which may be superplastic aluminium and urging the diaphragm against the blank and against a mould so that the diaphragm and body are deformed. The mould may be male or female. Thin metal articles of complex shape may be made easily and cheaply.
摘要:
A transparent record disc is provided which may appropriately have video signals optically recorded thereon, the record is composed of a lamination, for example, of pliant transparent plastic on a base of hard transparent plastic. The base provides strength for the record and the pliant plastic permits the video recording to be impressed into the record by simple embossing means, rather than by stamping or molding by which the surface of the record is actually raised above its melting point and caused to flow. An improved process for forming the video recordings on the disc record is also provided.
摘要:
An oblate spheroid shaped shell has upper and lower component parts which are held together by means of spring loaded clamps. The upper and lower component parts each contain liquid hardenable ceramic material forming die member halves which have surfaces defining a die cavity for superplastic forming of a metal workpiece therein. The ceramic material has electrical heating elements embedded therein and positioned close to the die cavity in order to heat the metal workpiece in the cavity. Tubes in the upper and lower halves of the shell supply pressurized gas and quenching fluid to the die cavity for superplastic forming and quenching of the metal workpiece.
摘要:
In a mold for the superplastic forming of a piece from a blank, the distortion of the blank is measured by a hollow tube located within the mold and having one end positioned in contact with the blank. The hollow tube extends through a sleeve fixed to the mold and includes an axial array of holes. A bore in the sleeve is connected to a source of low pressure gas via a delivery tube so that the low pressure gas can selectively communicate with the interior of the hollow tube as the movement of the tube causes the selective registry of the holes therein with the delivery tube. Such selective registry causes a pressure drop in the delivery tube which is measured by a pressure drop detector and accompanying recorder. Electrical leads are provided on the inner surface of the mold for evaluating when the distortion of the blank causes the face of the blank to reach selected portions of the mold inner surface.
摘要:
An improvement is disclosed to the method of forming sandwich structures wherein a plurality of workpieces having opposed principal surfaces are placed in a stack contacting facing principal surfaces and thereafter diffusion bonding portions of said facing principal surfaces of said workpieces together and superplastic forming at least a portion of at least one of said workpieces. The improvement comprises coating at least one of the facing principal surfaces with a maskant. The maskant is then removed from the portions not to be diffusion bonded of the at least one coated facing principal surface. A stopoff material is applied to the portions where the maskant has been removed and thereafter the remaining maskant is removed. The preferred method of removing the maskant from the portion of the at least one coated principal surface comprises placing a template on the surface and thereafter cutting out the maskant. In one embodiment prior to the step of applying the stopoff the portions of the at least one facing principal surface where the maskant has been removed is etched to a depth equal to the thickness of the stopoff material to be applied. This allows the tolerance between opposed facing principal surfaces to be reduced when the workpieces are tubular in form.
摘要:
A method of making sandwich structures from a plurality of workpieces is disclosed. The method comprises providing a plurality of workpieces, each having principal opposed surfaces. The workpieces comprise first and second outer workpieces and at least two core workpieces. Each of the core workpieces have cutout portions defining at least one strip. The workpieces are treated at selected locations to inhibit joining at said locations. The treated workpieces are positioned in a stack contacting at their principal surfaces. The workpieces are joined, preferably by diffusion bonding, at their untreated contacting surfaces such that alternate longitudinal edges of superimposed strips are joined together and to the outer workpieces. Preferably, at least one chamber is enclosed by positioning the stacked workpieces relative to a plurality of shaping members. At least one of the outer workpieces is caused to expand into the at least one chamber and to form against the at least one shaping member causing the strips of the core workpieces to extend substantially vertically. If an even number of core assemblies are used the webs are vertical; and if an odd number are used they are at an angle to the cover workpieces. Preferably, the at least one expanded outer workpieces has an effective strain rate sensitivity and the expansion is accomplished superplastically.
摘要:
An improvement is disclosed to the method of making metallic structures from a plurality of stacked workpieces or blanks by joining first portions, preferably by diffusion bonding, of the stack and by clamping the joined stack at its periphery between forming members and superplastically forming second portions of said plurality of stacked blanks by the selective application of fluid under pressure. The improvement is a method of coupling the fluid to the second portions of the stack which comprises providing a first port through one of the outer blanks at the periphery of the stack. At least one stopoff path is provided for coupling the first port to the second portions of the stacked blanks, which are to be superplastically formed. A second port is provided in one of the forming members, which couples the first port to a source of pressurized fluid. Where there are at least three blanks in the stack, a slot is provided within the inner blank or blanks of the stack coupling the first port to the at least one stopoff path. Additionally, a hollow tubular member may be inserted into the slot. A hole is drilled through one wall of the tubular member, thus, coupling the interior thereof to the first port. In another embodiment, a groove in the second forming member aligned with the first port is provided, such that upon the application of pressure to the first port, the second blank is expanded within the groove forming an additional passageway coupling the first port to the at least one stopoff path.
摘要:
An improvement to the method of making a structure by superplastic forming, wherein portions of a preform are expanded, in the superplastic condition, against a forming member, is disclosed. The improvement comprises the step, prior to expanding the preform, of providing a lower coefficient of friction between the portions of the preform to be expanded and the forming member than which exists between the portions of the preform where expansion is intended to be minimal and the forming member. The two values of coefficient of friction are obtained by applying first and second release coatings to the portions of the preform to be expanded and those where expansion is to be minimal respectively, with the first release coating having a coefficient of friction less than the second release coating. Alternately, the first and second release coatings can be applied to the forming member. The preferred first and second release coatings are boron nitride and yttria respectively.
摘要:
A method and apparatus are provided for automatically controling the strain rate during superplastic forming of a blank of material into a part. The method and apparatus produce a part in a minimum time by deforming the material in its optimum superplastic conditions. A relationship is determined between time and the pressure required to form the blank against the configured surface of a die at a strain rate which causes the blank to flow superplastically. The blank is positioned in the die and held at a temperature at which the material exhibits superplasticity. Pressure is automatically applied across the thickness of the blank in accordance with the previously determined relationship between time and pressure until the part is formed. The apparatus comprises conduits connected to a die and to a high pressure gas. Valves in the conduits regulate the pressure applied to the blank. A controller receives command signals from a programmer which is programmed with the desired time vs pressure relationship. The controller operates the valves and receives feedback information from a pressure transducer in the conduit to maintain the programmed time vs pressure relationship during the forming operation.