Abstract:
Current manufacturing of miniature or micro electronic mechanical optical chemical or biophysical devices utilizes discrete substrates holding one or more said devices. The use of discrete substrates entails several disadvantages with respect to economical manufacturing. This invention is a method of manufacturing devices using flexible carrier sheets with device substrates attached to the carrier sheet, storage/transport devices for the carrier sheet, and process tools capable of continuous processing of the carrier sheets.
Abstract:
The present invention provides a method detecting metal silicide defects in a microelectronic device. The method comprises positioning (110) a portion of a semiconductor substrate in a field of view of an inspection tool. The method also comprises producing (120) a voltage contrast image of the portion, wherein the image is obtained using a collection field that is stronger than an incident field. The method further comprises using (130) the voltage contrast image to determine a metal silicide defect in a microelectronic device. Other aspects of the present invention include an inspection system (200) for detecting metal silicide defects and a method of manufacturing an integrated circuit (300).
Abstract:
A method of forming single or dual damascene interconnect structures using either a via-first or trench first approach includes the steps of providing a substrate surface having an etch-stop layer thereon, a low-k dielectric layer on the etch-stop layer, and a dielectric capping layer on the low-k dielectric layer. In the single damascene process using trench pattern, a trench is etched through the capping layer, the low-k dielectric layer and the etch-stop layer to reach the substrate surface. In the via-first process, using a via pattern, the via is etched through the capping layer, the low-k dielectric layer and the etch-stop layer to reach the substrate surface. In the trench first process, using the via pattern the via is etched through the capping layer, the low-k dielectric layer and the etch-stop layer to reach the substrate surface. In the single damascene or either via-first or trench-first dual damascene embodiment, the capping layer is retained over the low-k dielectric layer on top surfaces of the trench into the metal processing, generally including CMP processing, wherein the CMP process removes at least a portion, and in one embodiment the entire, capping layer.
Abstract:
The present teachings provide methods for detection of metal silicide defects in a microelectronic device. In an exemplary embodiment, a portion of a semiconductor substrate may be positioned in a field of view of an inspection tool. The method also includes producing (120) a voltage contrast image of the portion, wherein the image is obtained using a collection field that is stronger than an incident field. The method also includes using (130) the voltage contrast image to determine a metal silicide defect in a microelectronic device. Other embodiments include an inspection system (200) for detecting metal silicide defects and a method of manufacturing an integrated circuit (300).
Abstract:
Methods (102) are presented for protecting copper structures (26) from corrosion in the fabrication of semiconductor devices (2), wherein a thin semiconductor or copper-semiconductor alloy corrosion protection layer (30) is formed on an exposed surface (26a) of a copper structure (26) prior to performance of metrology operations (206), so as to inhibit corrosion of the copper structure (26). All or a portion of the corrosion protection layer (30) is then removed (214) in forming an opening in an overlying dielectric (44) in a subsequent interconnect layer.