Abstract:
The present invention relates to an input system for feeding one-up sheets from a paper web to a high speed mass mailing inserter system. The input system includes a feeding module for supplying a paper web having two web portions in side-by-side relationship. A merging module is located downstream in the path of travel from the feeding module and is operational to feed the two web portions in an upper-lower relationship so as to reorient the paper web from the side-by-side relationship to an upper-lower relationship. A separating module is located downstream in the path of travel from the merging module and is operational to receive the paper web in the upper-lower relationship and separate the paper web into individual two-up sheets. In order to separate the two-up sheets into one-up sheets, a stacking module is located downstream in the path of travel from the separating module and is configured to receive the two-up sheets, stack the two-up sheets and individually feed one-up sheets from the stack.
Abstract:
The present invention relates to an input system for feeding one-up sheets from a paper web to a high speed mass mailing inserter system. The input system includes a feeding module for supplying a paper web having two web portions in side-by-side relationship. A merging module is located downstream in the path of travel from the feeding module and is operational to feed the two web portions in an upper-lower relationship so as to reorient the paper web from the side-by-side relationship to an upper-lower relationship. A separating module is located downstream in the path of travel from the merging module and is operational to receive the paper web in the upper-lower relationship and separate the paper web into individual two-up sheets. In order to separate the two-up sheets into one-up sheets, a stacking module is located downstream in the path of travel from the separating module and is configured to receive the two-up sheets, stack the two-up sheets and individually feed one-up sheets from the stack.
Abstract:
A mail handling machine includes a mechanism for serially transporting along a main path sealed and unsealed close-flapped envelopes, some of which may be mis-sealed. The machine also inlcudes a mechanism for opening the flaps of the unsealed close-flapped envelopes. The flap opening mechanism includes a shaped blade pivotally mounted on the machine and located along the main path. There is also a shaped portion of a deck that includes a fixed guide edge located along the path and downstream of the blade. The blade strips open the flaps of the unsealed envelopes. A member is hingedly mounted to the trailing edge of the blade. The member is biased so as to obstruct the gap between the blade and the guide edge to prevent opened flaps from entering the gap.When a mis-sealed envelope engages the blade, causing the blade to move pivotally, the shaped portion cams up the member, which contacts the mis-sealed envelope and urges it out of engagement with the blade.
Abstract:
An envelope drive assembly for assuming displacement control over an envelope along a deck supported on a support assembly including a drive means for receiving the envelope traversing the deck and assuming displacement control over the envelope. The drive means has a shaft having a drive roller fixably mounted centrally around a portion of the shaft such that a radial portion of the drive roller extent into an opening in the deck. A motor drive is provided for rotating the shaft. A support member having at least one biasing roller rotatively mounted thereto is positioned radially opposite the drive roller. The support member is pivotally mounted and biased such that the biasing roller is biased against the drive roller. A processor controls the drive motor. A sensor is provided for sensing the presence of the leading and trailing edge of the envelope in the nip area of the biasing roller and drive roller and informing the processor thereof. An encoder wheel is rotatively mounted to the shaft for informing the processor of the change in displacement of the envelope in the drive means.
Abstract:
The reverse belt drive assembly is mounted to an envelope feeding apparatus. The envelope feeding apparatus includes a deck along which sheet member is caused to traverse by a drive assembly. The reverse belt drive assembly includes a first frame pivotally mounted to the apparatus above the deck and drive assembly. The first frame rotatively supporting a plurality of first and second rollers such that respective ones of the first and second rollers are in longitudinal spaced apart relationship. A first endless belt extends around respective ones of the first and second rollers. A second frame is pivotally mounted to the first frame. The second frame rotatively supporting a plurality of third rollers axially aligned to the first rollers and a plurality of fourth rollers, respective one of the third and fourth rollers being in longitudinal spaced apart relationship and having a second endless belt extending around respective ones of the third and fourth rollers. A plurality of springs biasing the first and second frame members downwardly against the deck. A motor drives the rollers to rotate in a direction opposite to the drive assembly.
Abstract:
An item handling system includes a vacuum source, a transport element defining a plurality of vacuum openings in fluid communication with the vacuum source to create a securing force on an item proximate to the transport element for holding the item in contact with the transport element, and a drive element for driving the transport element to transport the item. The transport element further defines a plurality of sensor openings arranged in two substantially parallel arrays along a longitudinal direction of the transport element. The system further includes a sensor associated with each array of sensor openings for sensing energy passing through the sensor openings to thereby sense the item on the transport element. Each sensor is disposed at a common longitudinal position relative to the transport element. Sensing the item corresponds to a condition where the sensor associated with each array is blocked.
Abstract:
A stitcher for binding variable thickness collations including a means for determining the thickness of a multi-sheet collation, a stitch head operative to drive a stitch through the multi-sheet collation, an anvil operative to clinch the stitch to bind the sheets of the collation and a plurality of actuators operative to displace forming elements of the stitch head to form the stitch, position the stitch head and anvil against opposite surfaces of the multi-sheet collation, drive the stitch through the collation and clinch the ends of the stitch. A processor, responsive to the thickness value signal, controls the actuators to form the stitch and bind the collation.
Abstract:
An item handling system includes a vacuum source, a transport element defining a plurality of vacuum openings in fluid communication with the vacuum source to create a securing force on an item proximate to the transport element for holding the item in contact with the transport element, and a drive element for driving the transport element to transport the item. The transport element further defines a plurality of sensor openings arranged in two substantially parallel arrays along a longitudinal direction of the transport element. The system further includes a sensor associated with each array of sensor openings for sensing energy passing through the sensor openings to thereby sense the item on the transport element. Each sensor is disposed at a common longitudinal position relative to the transport element. Sensing the item corresponds to a condition where the sensor associated with each array is blocked.
Abstract:
A system for binding variable thickness multi-sheet collations includes first and second processing stations including a stitcher and stapler, respectively and a means for determining the thickness of a multi-sheet collation. A processor is responsive to a thickness value signal and selects one of the first and second processing stations to bind the multi-sheet collation. A conveyance system then transports the multi-sheet collation to the selected one of the first and second processing stations. A method includes the steps of: stacking sheet material to produce a multi-sheet collation, determining the thickness of the multi-sheet collation, and selecting an apparatus to bind the multi-sheet collation from one of at least two binding apparatus based upon the thickness of the multi-sheet collation. The multi-sheet collation is then conveyed along a feed path to a selected one of the binding apparatus. The method further includes the steps of disposing the multi-sheet collation between a pair of opposed registration members and aligning opposed edges of the multi-sheet collation by oscillating at least one of the registration members into and out of engagement with at least one of the opposed edges based upon the thickness of the multi-sheet collation.
Abstract:
A print module for printing mailpieces comprises a print head assembly operative to deposit ink on each mailpiece and a registration plate for registering a first surface of each of the mailpieces during print operations. The print module includes a conveyor belt opposing the registration plate and engaging a second surface of each of the mailpieces for conveyance along a feed path. Disposed beneath and supporting an underside surface of the conveyor belt, is a continuous compliant deck operative to urge the conveyor belt and mailpieces toward the registration plate during printing. The compliant deck is also operative to print consecutive mailpieces of variable thickness dimension. The print module also includes a pivotable support rack for mounting the print head assembly to a housing. A pair of gas springs produces a moment about a pivot axis to bias the support rack to an open position and a pair of locking mechanisms produces a biasing moment opposing the moment produced by the gas springs to retain the support rack in a closed position.