公开(公告)号：US07294806B2

公开(公告)日：2007-11-13

申请号：US11346057

申请日：2006-02-02

申请人： François Martin ,  Friedhelm Altpeter

发明人： François Martin ,  Friedhelm Altpeter

IPC分类号： B23H7/06

CPC分类号： B23H7/065 ,  B23H2500/20

摘要： A device and method for measuring and adjusting an electrode used during electrical discharge taper machining, referenced on three axes, Y and Y horizontal and Z vertical, whereas two linear geometric references, bottom and top, which may be intersected by a wire, each of them lying in a plane XY, the references being offset from one another in a direction XY by a sufficient distance to make it possible to insert a vertical electrode between the two without either of them being intersected by the wire, a base element serving as a support to the references and as an attachment stay on the work bed of the machine.

摘要翻译： 一种用于测量和调整放电锥度加工中使用的电极的装置和方法，在三轴上以Y和Y水平和Z垂直为参考，而两个线性几何参考，底部和顶部可以由导线相交，每个 它们位于平面XY中，参考物在XY方向上彼此偏移足够的距离，使得可以在两者之间插入垂直电极，而不将它们中的任何一个与线相交，基座元件用作 支持参考和作为附件停留在机器的工作台上。

公开(公告)号：US06998561B2

公开(公告)日：2006-02-14

申请号：US10689634

申请日：2003-10-22

申请人： Junichi Kato ,  Keiichiro Miyajima ,  Yasuo Arakawa ,  Toshiyuki Ogata

发明人： Junichi Kato ,  Keiichiro Miyajima ,  Yasuo Arakawa ,  Toshiyuki Ogata

IPC分类号： B23H7/06

CPC分类号： B23H7/065 ,  B23H2500/20

摘要： A wire electric discharge machine capable of preventing a straightness error from being caused by consumption of a wire electrode, to eliminate insufficient machining. A correction angle φ is predetermined for preventing the straightness error of the workpiece due to consumption. Correction amounts d1′, d2′ on a program plane and an upper surface of a workpiece, respectively, are determined based on the predetermined correction angle φ, and are added to or substracted from a predetermined offset amount depending on a wire electrode radius and an electric discharging gap, to determine corrected offset amounts d1, d2 on the program plane and the upper surface of the workpiece, respectively. Correction amounts dlo, dup for lower and upper wire guides in an offset direction are obtained based on the corrected offset amounts d1, d2, respectively, so that motion paths of upper and lower wire guides relative to the workpiece are determined.

摘要翻译： 一种能够防止线电极消耗引起的平直度误差的电线放电机，消除不充分的加工。 为了防止由于消耗引起的工件的直线度误差，修正角度φi是预定的。 基于预定的校正角度phi来确定编程平面和工件的上表面上的校正量d 1'，d 2'，并且根据线电极半径 和放电间隙，以分别确定编程平面和工件的上表面上的校正偏移量d 1，d 2。 基于校正的偏移量d 1，d 2分别获得偏移方向上下导线器的修正量dlo，dup，从而确定上，下导线器相对于工件的运动路径。

公开(公告)号：US06836741B2

公开(公告)日：2004-12-28

申请号：US10354386

申请日：2003-01-30

申请人： Jui-Fang Liang ,  Yea-June Day ,  Chien-Chou Chen

发明人： Jui-Fang Liang ,  Yea-June Day ,  Chien-Chou Chen

IPC分类号： B23H702

CPC分类号： B23H7/065 ,  B23H2500/20 ,  G05B2219/45043

摘要： A vertical calibration method for a wire cut electric discharge machine includes selecting a known altitude for a reference point, marking down four different positions of the upper wire guide of the wire cut electric discharge machine at three different altitudes and reptitively moving the wire of the wire cut electric discharge machine being in contact with the reference point, measuring four different displacements of the upper wire guide when being in contact with the reference point, establishing an equation by using a principle of trianglation, and completing calculation of positions of the upper wire guide and the lower wire guide to finish calibration.

摘要翻译： 线切割放电机的垂直校准方法包括选择参考点的已知高度，将线切割放电加工机的上线导向器的四个不同位置标记在三个不同的高度，并且使丝线 切断放电机与参考点接触，测量与参考点接触时的上线导轨的四个不同位移，通过使用三角关系原理建立方程，并完成上线导轨的位置计算 和下线导板完成校准。

公开(公告)号：US20040153272A1

公开(公告)日：2004-08-05

申请号：US10354386

申请日：2003-01-30

申请人： Industrial Technology Research Institute

发明人： Jui-Fang Liang ,  Yea-June Day ,  Chien-Chou Chen

IPC分类号： G01C017/38

CPC分类号： B23H7/065 ,  B23H2500/20 ,  G05B2219/45043

摘要： A vertical calibration method for a wire cut electric discharge machine includes selecting a known altitude for a reference point, marking down four different positions of the upper wire guide of the wire cut electric discharge machine at three different altitudes and repetitively moving the wire of the wire cut electric discharge machine being contact with the reference point, measuring four different displacements of the upper wire guide when being contact with the reference point, establishing an equation by using a principle of triangle, and completing calculation of positions of the upper wire guide and the lower wire guide to finish calibration.

摘要翻译： 线切割放电机的垂直校准方法包括选择参考点的已知高度，将线切割放电加工机的上线导向器的四个不同位置标记在三个不同的高度，并重复地移动线的线 切割放电机与参考点接触，测量与参考点接触时上部导线器的四个不同位移，通过使用三角形原理建立方程，并完成上导线器和 下导线完成校准。

公开(公告)号：US06747237B2

公开(公告)日：2004-06-08

申请号：US10230307

申请日：2002-08-29

申请人： Yasuo Arakawa

发明人： Yasuo Arakawa

IPC分类号： B23H702

CPC分类号： B23H7/065 ,  B23H2500/20

摘要： A method of and a device for adjusting perpendicularity of a wire of a wire-cut electric discharge machine for performing a precise electric discharge machining with low cost. The wire is inclined in a U-axis direction to enable the wire to come into contact with only a lower contact piece of an adjusting jig. The wire is held at fixed positions with no play at an upper wire guide and the lower wire guide in this inclined state. The adjusting jig is move in the Y-axis direction to bring the wire into contact with only the lower wire guide and a position Y1 of the contact is stored. The adjusting jig is move in the X-axis direction to enable the wire to come into contact with only the upper contact piece, and the adjusting jig is move in the Y-axis direction to bring the wire into contact with the upper wire guide and a position Y2 of the contact is stored. A displacement of the upper wire guide in the V-axis direction is obtained based on a difference &Dgr;Y between the contact positions Y1 and Y2 and a distance D between the two contact pieces and a difference H between the upper and the lower wire guides, to compensate the displacement of the upper guide according to the displacement amount. The above procedure is repeatedly performed until the difference &Dgr;Y is within an allowable range. An adjustment of perpendicularity of the wire in the U-axis direction is performed in the similar manner.

摘要翻译： 一种用于调整线切割放电机的线的垂直度的方法和装置，用于以低成本执行精确的放电加工。 导线沿U轴方向倾斜，使得导线仅与调节夹具的下接触片接触。 电线被保持在固定位置，在上部导线器和下部导线器处于不倾斜的状态下不起作用。 调整夹具沿Y轴方向移动，使导线仅与下导线器接触，并且存储触点的位置Y1。 调整夹具沿X轴方向移动，使线材仅与上接触片接触，调整夹具沿Y轴方向移动，使线材与上导线器接触， 存储触点的位置Y2。 基于接触位置Y1和Y2之间的差ΔY和两个接触片之间的距离D和上部和下部导线引导件之间的差异H，获得上部线引导件在V轴方向上的位移， 根据位移量补偿上导板的位移。 重复执行上述过程，直到差值DeltaY在允许范围内。 以类似的方式进行线在U轴方向的垂直度的调整。

公开(公告)号：US20020184777A1

公开(公告)日：2002-12-12

申请号：US09876117

申请日：2001-06-08

申请人： Industrial Technology Research Institute

发明人： Chen-Fu Tsai ,  Jui-Fang Liang

IPC分类号： G01D021/00

CPC分类号： B23H7/065 ,  B23H2500/20

摘要： A method and an apparatus for vertically calibrating a wire of a wire cutting electric discharge machine are provided. The vertical calibration apparatus includes a body, an upper calibration board and a lower calibration board attached to the body and parallel to the machine table, with a ring hole formed on the upper calibration board and on the lower calibration board respectively. The two ring holes have the same vertical axis. The method of wire cutting electric discharge machine vertical calibration comprises searching for the circle centers of the two ring holes by constantly touching the ring edge several times by the wire, then passing the wire through the circle centers. The method of determining the height of the upper holding guide and the lower holding guide for wire comprises utilizing formulae with given radii of the two ring holes, the height of the two ring holes relative to the table, the cone angle of the two ring holes with the same vertical axis, and a variable, which is a measurement from the upper holding guide or the lower holding guide located on the vertical wire passing the circle centers of the upper ring hole and the lower ring hole to a position of the inclined wire which touches the edge of the two ring holes.

摘要翻译： 提供了一种用于垂直校准线切割放电加工机的线材的方法和装置。 垂直校准装置包括主体，上校准板和附接到主体并平行于机台的下校准板，分别在上校准板和下校准板上形成有环孔。 两个环形孔具有相同的垂直轴。 线切割放电机垂直校准的方法包括通过不断地接触环形边缘，通过电线搜索两个环孔的圆心，然后将线穿过圆心。 确定上部保持导向器和下部保持导轨的高度的方法包括利用具有两个环形孔的给定半径的公式，两个环孔相对于桌子的高度，两个环孔的锥角 具有相同的垂直轴和变量，该变量是来自位于垂直线上的上保持引导件或下保持引导件的测量值，其通过上环孔和下环孔的圆心中心到倾斜线的位置 其触及两个环孔的边缘。

公开(公告)号：US06384364B1

公开(公告)日：2002-05-07

申请号：US09741105

申请日：2000-12-21

申请人： Bin Wei ,  David John Grubish

发明人： Bin Wei ,  David John Grubish

IPC分类号： B23H100

CPC分类号： B23H9/16 ,  B23H9/14 ,  B23H2500/20

摘要： An electrode of an EDM drill is aligned in at least two planes by positioning the electrode at a plurality of positions and determining the distances between the rotary center of the EDM drill and a plurality of points on the workpiece surface co-linear with the longitudinal axis of the electrode. By comparing these distances, it can be ascertained whether the electrode is aligned with the workpiece surface in a given plane. If the electrode is not aligned, an angle of rotation needed to align the electrode with the workpiece surface can be determined empirically.

摘要翻译： 通过将电极定位在多个位置，EDM钻头的电极在至少两个平面中对准，并且确定EDM钻头的旋转中心与工件表面上的与纵向轴线共线的多个点之间的距离 的电极。 通过比较这些距离，可以确定在给定平面中电极是否与工件表面对准。 如果电极不对准，则可以根据经验确定将电极与工件表面对准所需的旋转角度。

公开(公告)号：US5852269A

公开(公告)日：1998-12-22

申请号：US809414

申请日：1997-07-28

申请人： Tatsuo Toyonaga ,  Yuji Kaneko

发明人： Tatsuo Toyonaga ,  Yuji Kaneko

IPC分类号： B23H1/02 ,  B23H7/02 ,  B23H7/04 ,  B23H7/06 ,  B23H7/14 ,  B23H7/10

CPC分类号： B23H7/065 ,  B23H2500/20

摘要： A contact position measurement method including moving either a wire-shaped tool electrode or a workpiece relative to the other within a plane, and causing the wire to approach a reference position on the workpiece; applying a voltage between the wire and the workpiece with the wire oriented perpendicular to the plane; detecting contact between the workpiece reference position and the wire; placing the workpiece reference position generally at the center of vibration of the wire, determined in accordance with the number of occurrences of detected contact; generating coordinate data indicating the position of the wire with respect to the workpiece; and determining the position of contact based on the coordinate data.

摘要翻译： PCT No.PCT / JP96 / 03309 Sec。 371日期1997年7月28日第 102（e）日期1997年7月28日PCT 1996年11月11日PCT PCT。 公开号WO97 / 18052 日期1997年5月22日一种接触位置测量方法，包括在平面内移动线形工具电极或工件相对于另一个，并使线接近工件上的基准位置; 电线与工件之间施加电压，导线垂直于平面; 检测工件基准位置与导线之间的接触; 将工件基准位置一般放置在线的振动中心，根据检测到的触点的发生次数确定; 产生指示线相对于工件的位置的坐标数据; 以及基于坐标数据确定联系人的位置。

公开(公告)号：US4820895A

公开(公告)日：1989-04-11

申请号：US767267

申请日：1985-08-07

申请人： Haruki Obara

发明人： Haruki Obara

IPC分类号： B23H1/02 ,  B23H7/04 ,  B23H7/26

CPC分类号： B23H7/26 ,  B23H2500/20

摘要： A position finding apparatus of an electric discharge machine has a switching device including a relay 3 set into operation when tool electrode position finding starts, so that the switching device turns off machining power applied across a workpiece W and a tool electrode P. At such time, a differentiated waveform, which is obtained by differentiating in a differentiating circuit 15, a square wave produced by a pulse oscillator, is applied across the workpiece W and tool electrode P. Thereafter, position finding is performed with regard to the tool electrode P. A resistor in the differentiating circuit 15 can be made variable in value to alter the differentiated waveform applied across the workpiece W and tool electrode P.

摘要翻译： PCT No.PCT / JP84 / 00601 Sec。 371日期1985年8月7日 102（e）日期1985年8月7日PCT提交1984年12月18日PCT公布。 出版物WO85 / 02800 日本1987年7月4日。放电机的位置查找装置具有开关装置，其包括在工具电极位置求取开始时设定的继电器3，使得开关装置关闭施加在工件W和 此时，通过在微分电路15中区分由脉冲振荡器产生的方波获得的微分波形被施加在工件W和工具电极P之间。此后，利用 可以使微分电路15中的电阻值变化以改变施加在工件W和工具电极P上的微分波形。

公开(公告)号：US4232208A

公开(公告)日：1980-11-04

申请号：US936027

申请日：1978-08-25

申请人： Ernst Buhler

发明人： Ernst Buhler

IPC分类号： B23H7/10 ,  B23H7/06 ,  B23P1/12

CPC分类号： B23H7/065 ,  B23H2500/20 ,  Y10T83/148

摘要： The disclosed method involves generating cartesian coordinate information representative of the electrode deflection from a rest position of a wire electrode electrical discharge cutting machine, feeding this information into an electronic processing system to convert it to appropriate control instructions, and then feeding the instructions into a drive system, which can then correct the relative positions of the wire electrode and the workpiece accordingly, so that the deflection of the wire electrode does not adversely influence the configuration of the cut made in the workpiece by it.The apparatus for performing the method comprises a wire electrode position pickup system, which can be a photoelectric system picking up the shadow of the wire or a system which measures the spacing between the wire and sensing electrodes by sensing the electrolytic current through a dielectric fluid which fills the space between them. The deflection information representative of the deflection is then fed as an input signal into an electronic processing unit which for each coordinate includes an analog computer with a summator, an inverter with amplification of one-half, a differentiator, and a division circuit to convert it to control instructions for a drive unit which makes the positional correction. The correction can be made by the main drive unit which moves the workpiece or by an auxiliary drive which moves the wire guides relative to the wire guide supporting structure.

摘要翻译： 所公开的方法包括从线电极放电切割机的静止位置产生代表电极偏转的笛卡尔坐标信息，将该信息馈送到电子处理系统中以将其转换为适当的控制指令，然后将指令馈送到驱动器 系统，因此可以相应地校正线电极和工件的相对位置，使得线电极的偏转不会对由工件制成的切口的构造产生不利影响。 用于执行该方法的装置包括线电极位置拾取系统，其可以是拾取线的阴影的光电系统或通过感测通过介电流体的电解电流来测量线和感测电极之间的间隔的系统， 填补他们之间的空间。 代表偏转的偏转信息然后作为输入信号被馈送到电子处理单元中，每个坐标包括具有加法器的模拟计算机，放大一半的逆变器，微分器和分频电路，以将其转换 以控制进行位置校正的驱动单元的指令。 可通过移动工件的主驱动单元或使导线器相对于导线架支撑结构移动的辅助驱动器进行校正。