Abstract:
The present disclosure provides a process for monitoring and controlling the nip force between a fixed roll having a first longitudinal axis and a pivoting roll having a second longitudinal axis.
Abstract:
A method for embossing products with a rotary embossing device includes controlling the rotation of at least one embossing roller as a function of marks that are present on the products and are detected by sensors. A folder gluer having a rotary embossing device is also provided.
Abstract:
A rotary die apparatus and method for determining a registration error of a pattern applied to a strip of material by a rotary die. The rotary die apparatus may comprise the rotary die and a control system which senses signals from a sensor and a rotary encoder to determine an actual position of the rotary die when a fiducial on the strip of material is sensed. The control system may calculate the registration error by comparing the actual position with a registration target corresponding to a pattern length. The pattern length may correspond to the number of encoder pulses output per revolution of the rotary die divided by the number of patterns spaced apart around the circumference of the rotary die. An encoder count used to determine the actual position of the rotary die may reset each time it reaches the pattern length.
Abstract:
A roller pair for embossing web-shaped materials, consisting of a male part and a female part, which during operation are arranged in specified axial and radial positions to produce a nip, characterized in that at least one of the rollers has at least two markings on the shell surface thereof, of which two markings in each case in an extension form an angle α, with 0
Abstract:
Method of manufacturing a hygiene paper product in form of a continuous paper web (W) of sheets partly separated by perforation lines (9) and wound to a log of predetermined longitudinal length, providing a continuous paper web (W), moving the continuous paper web in a direction of its longitudinal extension, providing at least one embossed pattern on the continuous paper web, providing in the area of an embossing station at least one mark (6, 7) onto the continuous paper web, which mark (6, 7) is in register to the embossed pattern, sensing the mark and controlling perforating means for registering the perforation lines (9) with the embossed pattern thereby imparting perforation lines to the continuous paper web in predetermined longitudinal distances, winding up the resulting web to logs, and cutting the log into rolls.
Abstract:
A method of embossing an absorbent web with a machine direction undulatory structure is described. The web has a plurality of ridges extending in its machine direction occurring at a frequency, F, across the web and the method includes providing the web to an embossing station where the web is embossed between a first and second embossing roll, each of which rolls may be provided with a plurality of embossing elements configured to define a plurality of embossing nips. At least a portion of the embossing nips are substantially oriented in a cross-machine direction with respect to the web and have a cross direction length, L. The product F×L is from about 0.1 to about 5.
Abstract:
A multi-layered paper product that has bridging regions for inhibiting nesting is provided. For example, the paper product can contain a first and second layer that define ridges and valleys. Bridging regions are formed into at least one of the outer surfaces of the layers. In particular, the bridging regions are positioned at an angle of between about 0° to about 180° relative to the ridges and also have a length sufficient to extend between the peaks of at least two of the ridges. The bridging regions can be formed in a variety of ways, such as with an embossing roll that contains embossing elements. Moreover, the bridging regions can also have a variety of shapes, sizes, orientations, and/or patterns.
Abstract:
An embossing system for embossing and perforating at least a portion of a web is provided comprising a first embossing roll having embossing elements and at least a second embossing roll having embossing elements, wherein the elements of the first and second embossing rolls define perforate nips for embossing and perforating the web and wherein at least a predominate number of the perforate nips are substantially oriented in the cross-machine direction. Moreover, substantially all of the nips defined by the embossing elements of the first and second embossing rolls can be substantially oriented in the cross-machine direction. Further, the cross-machine embossing elements are at an angle of about 85° to 95° from the machine direction.
Abstract:
A method of embossing an absorbent web with a machine direction undulatory structure is described. The web has a plurality of ridges extending in its machine direction occurring at a frequency, F, across the web and the method includes providing the web to an embossing station where the web is embossed between a first and second embossing roll, each of which rolls may be provided with a plurality of embossing elements configured to define a plurality of embossing nips. At least a portion of the embossing nips are substantially oriented in a cross-machine direction with respect to the web and have a cross direction length, L. The product F×L is from about 0.1 to about 5.
Abstract:
Disclosed is an embossing method and material made by the method, including at least a pair of embossing rolls having unmatched embossing patterns engraved independently from each other, and having enlarged sidewall clearances between adjacent, inter-engaged protrusions and recessions of the embossing patterns. The sidewall clearances can range from about 0.002″ (about 0.050 mm) to about 0.050″ (about 1.27 mm). The width of the protrusions can be greater than about 0.002″ or about 0.050 mm. The peripheral surface of at least one of the embossing rolls can comprise a metal, a plastic, a ceramic, or a rubber. Also disclosed is an embossed web material capable of being used as a wrap material for food products, made by the above process.