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61.发明授权Superabrasive compact, drill bit using same, and methods of fabricating same 有权超级磨料紧固件，使用其的钻头及其制造方法公开(公告)号：US07951213B1
公开(公告)日：2011-05-31
申请号：US11891077
申请日：2007-08-08
CPC分类号： C09K3/1436 , B22F2999/00 , B24D99/005 , C22C26/00 , C22C2026/006 , C22C2204/00 , E21B10/567 , B22F2207/01
摘要： Superabrasive compacts, methods of fabricating such compacts, and drilling tools that may utilize such compacts are disclosed. In one aspect of the present invention, a superabrasive compact includes a substrate and a superabrasive table attached to the substrate. At least one constituent of the superabrasive table exhibits a substantially monotonic distribution of size, concentration, or both in a selected direction of the superabrasive table. In another aspect of the present invention, a method of fabricating a superabrasive article is disclosed. A plurality of particles may be provided that exhibit a substantially monotonic distribution of particle size, concentration, or both in a selected direction. The particles may be subjected to a high-temperature, high-pressure process to consolidate and form a self-supporting body.
摘要翻译： 公开了超级磨料压块，制造这种压块的方法以及可以利用这种压块的钻孔工具。 在本发明的一个方面，超硬磨料包括基材和附着在基材上的超级磨料表。 超级磨料工作台的至少一个成分在超级磨料工作台的选定方向上显示大小，浓度或两者的基本单调分布。 在本发明的另一方面，公开了一种制造超级磨料制品的方法。 可以提供多个颗粒，其在选定的方向上显示粒度，浓度或两者基本上单调的分布。 可以对颗粒进行高温高压处理以固结并形成自支撑体。
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62.发明授权Superabrasive materials, methods of fabricating same, and applications using same 有权超级磨料，其制造方法以及使用它们的应用公开(公告)号：US07806206B1
公开(公告)日：2010-10-05
申请号：US12070149
申请日：2008-02-15
申请人： David P. Miess
发明人： David P. Miess
CPC分类号： E21B10/46 , B22F2999/00 , C22C1/051 , C22C26/00 , C22C29/065 , C22C29/08 , C22C2026/006 , E21B10/567 , B22F3/14
摘要： Embodiments of the present invention relate to superabrasive materials, superabrasive compacts employing such superabrasive materials, and methods of fabricating such superabrasive materials and compacts. In one embodiment, a superabrasive material includes a matrix comprising a plurality of coarse-sized superabrasive grains, with the coarse-sized superabrasive grains exhibiting a coarse-sized average grain size. The superabrasive material further includes a plurality of superabrasive regions dispersed within the matrix, with each superabrasive region including a plurality of fine-sized superabrasive grains exhibiting a fine-sized average grain size less than the coarse-sized average grain size. In another embodiment, the superabrasive materials may be employed in a superabrasive compact. The superabrasive compact comprises a substrate including a superabrasive table comprising any of the disclosed superabrasive materials. Further embodiments are directed to applications utilizing the disclosed superabrasive articles in applications, such as rotary drill bits.
摘要翻译： 本发明的实施例涉及超研磨材料，使用这种超级磨料的超级磨料，以及制造这种超级磨料和压块的方法。 在一个实施方案中，超级磨料材料包括包含多个粗大型超磨料颗粒的基质，粗大粒度的超级磨料颗粒具有粗大的平均粒度。 超研磨材料还包括分散在基体内的多个超级磨料区域，每个超级磨料区域包括多个精细尺寸的超磨料颗粒，其表现出小于粗大平均粒度的细小平均粒度。 在另一个实施方案中，超研磨材料可以用于超级磨料中。 超级磨料压块包括包括包含任何所公开的超级磨料材料的超级磨料工作台的衬底。 其它实施例涉及在应用中利用所公开的超级磨料制品的应用，例如旋转钻头。
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63.发明授权Superabrasive element, structures utilizing same, and method of fabricating same 有权超级磨料元件，利用其的结构及其制造方法公开(公告)号：US07753143B1
公开(公告)日：2010-07-13
申请号：US11638075
申请日：2006-12-13
申请人： David P. Miess , Jiang Qian
发明人： David P. Miess , Jiang Qian
IPC分类号： E21B10/36
CPC分类号： E21B10/5735 , C04B35/52 , C04B35/6303 , C04B35/645 , C04B2235/3813 , C04B2235/3826 , C04B2235/3843 , C04B2235/3891 , C04B2235/404 , C04B2235/427 , C04B2235/428 , C04B2235/80
摘要： According to various aspects of the present invention, a superabrasive element includes a plurality of superabrasive grains (e.g., as diamond grains and/or cubic boron nitride grains). The superabrasive element further includes a binder constituent that bonds at least a portion of the superabrasive grains together. The binder constituent includes predominantly one or more inorganic-compound phases, such as boron or silicon compounds. Applications utilizing such superabrasive elements and methods of fabricating such superabrasive elements are also disclosed.
摘要翻译： 根据本发明的各个方面，超级磨料元件包括多个超磨料颗粒（例如，作为金刚石颗粒和/或立方氮化硼颗粒）。 超级磨料元件还包括将至少一部分超级磨料颗粒结合在一起的粘合剂成分。 粘合剂成分主要包括一种或多种无机 - 化合物相，例如硼或硅化合物。 还公开了利用这种超级磨料元件的应用和制造这种超级磨料元件的方法。
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64.发明申请Polycrystalline diamond materials, methods of fabricating same, and applications using same 有权多晶金刚石材料，其制造方法以及使用其的应用公开(公告)号：US20090260895A1
公开(公告)日：2009-10-22
申请号：US12148927
申请日：2008-04-22
CPC分类号： E21B10/46 , B01J3/062 , B01J2203/062 , B01J2203/0655 , B01J2203/0685
摘要： Embodiments relate to methods of fabricating PCD materials by subjecting a mixture that exhibits a broad diamond particle size distribution to a HPHT process, PCD materials so-formed, and PDCs including a polycrystalline diamond table comprising such PCD materials. In an embodiment, a method includes subjecting a mixture to heat and pressure sufficient to form a PCD material. The mixture comprises a plurality of diamond particles exhibiting a diamond particle size distribution characterized, in part, by a parameter θ that is less than about 1.0, where θ = x 6 · σ , x is the average particle size of the diamond particle size distribution, and σ is the standard deviation of the diamond particle size distribution. In an embodiment, the diamond particle size distribution can be generally modeled by the following equation: CPFT 100 = D n - D S n D L n - D S n , wherein CPFT is the cumulative percent finer than, D is diamond grain size, DL is the largest-sized diamond grain, DS is the smallest-sized diamond grain, and n is a distribution modulus.
摘要翻译： 实施方案涉及通过使表现出宽金刚石粒度分布的混合物经历HPHT方法，所形成的PCD材料以及包括包含这种PCD材料的多晶金刚石台的PDC来制造PCD材料的方法。 在一个实施方案中，一种方法包括使混合物经受足以形成PCD材料的热和压力。 该混合物包括多个金刚石颗粒，其具有金刚石颗粒尺寸分布，其部分表征为参数θ小于约1.0，其中θ= x 6。 sigma，x是金刚石粒度分布的平均粒度，σ是金刚石粒度分布的标准偏差。 在一个实施方案中，金刚石粒度分布通常可以通过以下等式建模：CPFT 100 = D n -DS n DL n-DS n，其中CPFT是比D更精细的累积百分比，D是金刚石晶粒尺寸，DL是 最大尺寸的金刚石颗粒，DS是最小尺寸的金刚石颗粒，n是分布模量。
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公开(公告)号：US07533739B2
公开(公告)日：2009-05-19
申请号：US11148806
申请日：2005-06-09
IPC分类号： E21B10/43
CPC分类号： E21B10/5735 , E21B10/573
摘要： A cutting element assembly for use on a rotary drill bit for forming a borehole in a subterranean formation. A cutting element includes a substrate having a base member affixed to a back surface of the substrate is disclosed, wherein the base member includes a recess configured to secure the base member to a rotary drill bit. An inner member may be positioned within the recess of the base member. Also, a structural element may be coupled to the inner member or to the base member. A rotary drill bit may include a cutting element assembly. In addition, a method of securing a cutting element to a rotary drill bit may include providing a base member affixed to a cutting element and positioning the base member within a recess of the rotary drill bit.
摘要翻译： 一种在旋转钻头上用于在地层中形成钻孔的切割元件组件。 公开了一种切割元件，其包括具有固定到所述基底的后表面的基底构件的基底，其中，所述基底构件包括被构造成将所述基底构件固定到旋转钻头的凹部。 内部构件可以定位在基部构件的凹部内。 此外，结构元件可以联接到内部构件或基座构件。 旋转钻头可以包括切割元件组件。 此外，将切割元件固定到旋转钻头的方法可以包括提供固定到切割元件的基底构件并将基底构件定位在旋转钻头的凹部内。
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