Abstract:
In a process for forming a linking element for a push belt for a continuously variable transmission, material is displaced from a central portion of the linking element during a blanking process, which central portion is substantially centrally located in the horizontal transverse direction. A blanking member which is applied during the blanking process, comprises a shaping surface which abuts against a front surface or a back surface of the linking element under the influence of pressure during the blanking process. The blanking member is provided with a relatively elevated central portion, which serves to displace material from the central portion of the linking element during the blanking process.
Abstract:
In the peripheral length correction device of metal rings, a metal ring is laid on a driving roller and a driven roller which are displaceable in mutually separating directions. One or both of the rollers are displaced while rotating the rollers, thereby applying tensile stress to the metal ring to correct the peripheral length thereof. The peripheral length correction device of metal rings further comprises a foreign substance removal head, which functions as the removal means for removing foreign substances adhered to the inner peripheral surface of the metal ring, and as the re-adhesion prevention means for preventing re-adhesion of the foreign substances removed by the removal means from the metal ring. There is provided a peripheral length correction device of metal rings which can prevent the reduction in production yield without damaging the rollers even if foreign substances (residual pieces of cutting metal or the like) adhere to the surface of the metal ring in a preceding process (solution treatment or the like) prior to the correction process.
Abstract:
In a process for forming a linking element for a push belt for a continuously variable transmission, material is displaced from a central portion of the linking element during a blanking process, which central portion is substantially centrally located in the horizontal transverse direction. A blanking member which is applied during the blanking process, comprises a shaping surface which abuts against a front surface or a back surface of the linking element under the influence of pressure during the blanking process. The blanking member is provided with a relatively elevated central portion, which serves to displace material from the central portion of the linking element during the blanking process.
Abstract:
A manufacturing method of an endless metal belt having metal rings built up and differing in circumference, includes the following steps of: a first circumference correction step of expanding each of the metal rings; and a second circumference correction step of expanding each of the metal rings after conducting a solution heat treatment to the expanded metal ring. In the manufacturing method, by executing the first circumference correction step and the second circumference correction step before and after the solution heat treatment, respectively, an expansion quantity for setting a circumference of each of the metal rings to become a predetermined length is attained.
Abstract:
An element includes a body having a thin region in its substantially half lower portion and a head joined to the body by a neck. When the element is blanked out of a metal sheet, an excess amount of metal produced by pressing the substantially half lower portion of the body under a pressing load applied by a forming punch and a counter load applied by a counterpunch flows from the body into the metal sheet positioned on opposite side of the neck, and a metal flow is produced into laterally spaced ends of the neck. After the metal flows have occurred, the element is fully blanked out of the metal sheet by the forming punch. In the element, the head has relatively thick laterally spaced ends, and the head and the body have respective thicknesses equal to or smaller than the thickness of the head. The body includes a substantially half upper portion exclusive of the thin region, and has laterally spaced side end regions positioned on opposite side of a lower region of the neck. The laterally spaced side end regions of the body have a thickness smaller than the thickness of the lower region of the neck in the substantially half upper portion of the body.
Abstract:
A rolling apparatus is capable of rolling a metal ring to an accurate circumferential length and preventing the metal ring from dropping off. The rolling apparatus includes a metal ring support assembly having tension rollers 2a, 2b for supporting a metal ring W, a rolling roller 5 for rolling the metal ring W, a rolling assembly for pressing the rolling roller 5 against the metal ring W, a tension applying assembly having a tension cylinder 23 engaging tension roller support members 8, 10, 25, on which one of the tension rollers 2b is rotatably supported, for displacing the tension roller 2b to apply tension to the metal ring W, and a rolling processing completing assembly 27 for detecting a completion of rolling of the metal ring W and inactivating the rolling assembly and the tension applying assembly. The rolling assembly has a first resilient member 18 interposed between the rolling cylinder 5 and its piston rod 15. The tension applying assembly has a second resilient member 28 interposed between a piston rod 24 of the tension cylinder 23 and the tension roller support member 25.
Abstract:
A metal ring loading and unloading apparatus is capable of loading and unloading a metal ring quickly and highly accurately for increased efficiency. The metal ring loading and unloading apparatus has a moving unit 41 slidably movable along a rail 48 which extends from a loaded ring placement unit 8 to an unloaded ring placement unit 11. On the moving unit 41, there are mounted a loaded ring delivering unit 9 for holding and delivering a metal ring W on the loaded ring placement unit 8 and an unloaded ring delivering unit 10 for removing the metal ring W from support rollers 3, 4 and delivering the metal ring W to the unloaded ring placement unit 11. The loaded ring placement unit 8 has a pressing unit for radially pressing the metal ring W to deform the metal ring W into a substantially elliptical shape. The loaded ring delivering unit 9 has a loaded ring gripping unit 26 for gripping the metal ring W deformed by the pressing unit. The unloaded ring delivering unit 10 has an unloaded ring gripping unit 53 for gripping the metal ring W under its own recovering resiliency produced when the support rollers 3, 4 move toward each other. The unloaded ring placement unit 11 has a releasing unit for releasing the metal ring W from the unloaded ring gripping unit 53.
Abstract:
A method for manufacturing a V-block of a metal belt type continuously variable transmission is provided. The V-block is formed by punching a V-block press material with a main punch and a counter punch. The V-block press material has a sectional view including an outer portion of about uniform width and a tapered inner portion with a slant gently inclined toward an innermost end of the material from a place distant from a rocking edge by a predetermined distance inward. The main punch and the counter punch have front shapes of the substantially same as that of the V-block, and either punch facing the rocking edge has a slant starting at a place corresponding to the rocking edge and extending inward rising gradually.
Abstract:
A ring for a laminated type metal belt includes: an endless metal ring for configuring a belt by laminating a plurality of the rings. In the structure, the ring is chamfered at each of its inner and outer peripheral corner edges; and the radius of curvature of the chamfered portion of the inner peripheral corner edge of the ring is set to be larger than the radius of curvature of the chamfered portion of the outer peripheral corner edge of the ring.
Abstract:
An endless belt work hardening apparatus including a pair of rotatable supporting rolls, a work roll disposed between the supporting rolls and a pair of tension rolls having disposed therebetween the work roll. The endless belt is positioned in the apparatus so that the tension rolls and the work roll engage the inner major surface of the endless belt and the supporting rolls engage against the outer major surface of the endless belt. The tension rolls are moved away from each other and the supporting rolls are rotated to reduce the thickness of the endless belt and work harden the endless belt. Associated methods of work hardening an endless belt for use in a belt caster and manufacturing an endless belt for use in a belt caster are also disclosed.