Abstract:
A method of machining a blade in a three-dimensional machining center, the blade including an airfoil, a platform including upstream and downstream supports formed respectively under the upstream and downstream portions thereof for supporting a sealing liner, a blade root, and a stilt interposed between the platform and the blade root, the method including the upstream and downstream supports constituting two bearing points for a six-point positioning system for positioning the blade in the three-dimensional machining center.
Abstract:
A jig used for repairing a component having a tang with a hole is comprised of: a main body defining a standard line; a positioning pin detachably attached to the main body and so dimensioned as to fit in the hole to make an axial center of the hole be aligned with the standard line; and a clamp so structured as to catch hold of the tang to secure the component to the main body in a state where the axial center is aligned with the standard line.
Abstract:
The present invention relates to a machine tool and a corresponding method for machining, in particular for turning and milling, a workpiece having a central bore, said machine tool including a tool holder for holding a tool, a work rest for seating the workpiece, a work mounting for holding the workpiece in place, and a drive mechanism for rotating the workpiece about a central rotation axis, wherein the work rest has an arbor for attaching the workpiece, such that a section of the arbor projects into the central bore on a first side of the workpiece, and wherein the work mounting has a counter-holder movable in the direction of the bore axis of the central bore for applying a contact pressure, acting in the direction of the bore axis, to the workpiece on a second side opposite the first side.
Abstract:
A method for machining components of a gas turbine, in particular for machining turbine blades, is described. The method includes the following steps: a) providing at least one component carrier having at least one component receptacle for detachable accommodation and fastening component to be machined, the component receptacle being designed with a contour similar to at least one contour of subarea of component to be accommodated; b) introducing at least one subarea of the component into component receptacle and form-fitting and/or substance-to-substance bonding of the subarea of the component to component receptacle; c) machining the component, which is attached to the component carrier; and d) releasing the machined component from the component carrier. In addition, a device for machining turbine blades is described having at least one component carrier, the component carrier having at least one component receptacle for detachable accommodation and fastening of the component that is to be machined, and the component receptacle being designed with a contour resembling at least one contour of a subarea of the component that is to be accommodated, as well as a composite material for machining or bonding components of a gas turbine, in particular for machining turbine blades, the composite material including a woven or nonwoven fiber material and an adhesive, an adhesive support or individual adhesive components, such that the adhesive, the adhesive support or the adhesive components of the fiber material at least partially surrounds the fiber material. The use of the composite material in methods for machining or bonding components of a gas turbine is also described.
Abstract:
An assembly used in performing a manufacturing process on a turbine engine component includes a turbine engine component and a fixture including an opening shaped to receive a portion of the turbine engine component. The assembly includes a non-metallic cover placed over at least a portion of an external surface of the fixture. The non-metallic cover is visible when positioned over the at least a portion of the external surface of the fixture and is visible when the turbine engine component is received in the fixture opening of the fixture.
Abstract:
An assembly includes a fixture including an opening shaped to receive a portion of a turbine engine component. A non-metallic cover is placed over at least a portion of the fixture. The cover facilitates reducing metal to metal contact of the fixture and the turbine engine component when the turbine engine component is installed in the fixture, and facilitates reducing scratching of the turbine engine component.
Abstract:
An apparatus enables a turbine nozzle, including at least two turbine nozzle singlets to be fabricated. Each singlet includes inner and outer bands and a vane extending therebetween. The vane also includes first and second sidewalls coupled together at a leading edge and a trailing edge. The apparatus comprises a fixture, and at least two support members extending from the fixture. Each support member has first and second abutment surfaces, wherein a first of the at least two support members contacts at least one of the leading and trailing edges of a first of the vanes. At least two locating features extend from the fixture, wherein a first of the locating features contacts one of the first and second sidewalls of the first vane. At least two biasing members are coupled to the fixture, wherein a first of the biasing members biases the first vane against the first locating feature.
Abstract:
A method for repairing a turbine blade for a gas turbine engine is provided. The method includes securing the blade into a clamping fixture, obtaining a zero reference from a gauging surface on the clamping fixture, coupling the clamping fixture to a grinding machine, and grinding the blade based on the zero reference.
Abstract:
An apparatus enables a turbine nozzle, including at least two turbine nozzle singlets to be fabricated. Each singlet includes inner and outer bands and a vane extending therebetween. The vane also includes first and second sidewalls coupled together at a leading edge and a trailing edge. The apparatus comprises a fixture, and at least two support members extending from the fixture. Each support member has first and second abutment surfaces, wherein a first of the at least two support members contacts at least one of the leading and trailing edges of a first of the vanes. At least two locating features extend from the fixture, wherein a first of the locating features contacts one of the first and second sidewalls of the first vane. At least two biasing members are coupled to the fixture, wherein a first of the biasing members biases the first vane against the first locating feature.
Abstract:
A method for manufacturing a turbine nozzle assembly using a fixture including a biasing mechanism. The method includes moving the biasing mechanism from a biased first position to a second position using at least one of hydraulic, pneumatic, and electrical power, positioning at least one datum of the turbine nozzle assembly adjacent at least one datum location point on the fixture, and aligning the turbine nozzle assembly at least one datum with the at least one datum location point by releasing the biasing mechanism such that the biasing mechanism moves from the second position into contact with the turbine nozzle assembly.