Abstract:
A structure, e.g., a shock absorbing cap, provides additional force or shock abortion between the interior of a traditional safety helmet and the head of the wearer. As a result, there is no need to change the helmets currently in use today. The cap has a first region, which is next to the scalp and is typically made of 100% knitted cotton. A second region is typically made of 100% wool fleece braided fiber bundles or locks that extend alternately in longitudinal and lateral directions. A sufficient number of layers of the knitted cotton bundles is provided to principally fill the gap between the head of each wearer and the interior of the helmet. This layer is the main shock absorbing element. The outermost region is typically made of one or more layers of braided 100% carbon fiber bundles, which run the opposite direction of the last wool lock. This carbon fiber bundle region helps to retain the structure of the cape. Every two layers in the cap are interlocked with the other layers on either side, except that the interlocking stops with the top carbon layer.
Abstract:
A method for manufacturing a high performance thermoplastic matrix composite ballistic helmet includes forming/shaping highly consolidated helmet preforms free of wrinkles and with no cuts or seams from a flat stack of 0/90 uni-directional prepreg layers, both with and without carbon epoxy skins or layers, using a pressure forming process. The wrinkle free and no cuts pre-formed helmet shell is pre-heated and placed between match-metal dies in a compression molding press to be molded under constant pressure during heating at high temperature and cooling down to below 160° F. in less than 45 minutes.
Abstract:
A method for manufacturing a high performance thermoplastic matrix composite ballistic helmet includes forming/shaping a highly consolidated helmet preform free of wrinkles and with no cuts or seams from a flat stack of 0/90 uni-directional prepreg layers using a pressure forming process. The wrinkle free and no cuts pre-formed helmet shell is pre-heated and placed between match-metal dies in a compression molding press to be molded under constant pressure during heating at high temperature and cooling down below 200° F. in less than 45 minutes. Or molded under constant pressure at high temperature for less than 20 minutes and then the molded helmet is removed from the compression molding press and placed in a hydroforming machine to be cooled down in less than two minutes under a very high pressure while the thermoplastic matrix solidify during cooling down.
Abstract:
A reinforcement structure of safety helmet and a manufacturing method thereof. The reinforcement structure includes a helmet body formed of a cushion foam material; and a structure body integrated with the helmet body. The structure body is a texture at least composed of multiple strip members arranged in an array. The structure body is formed with a substantially cellular structure. The helmet body is defined with a top section and a peripheral section and the structure body is defined with a first section and a second section connected to the first section corresponding to the top section and peripheral section of the helmet body. The cushion foam material is injected into a molding module to enclose the first and second sections to form an integrated complex reinforcement structure, which is easier to manufacture and has higher structural strength, lighter weight and higher security.
Abstract:
A helmet assembly comprises a helmet, a facemask, and a plurality of female connectors directly or indirectly affixed to the facemask. The helmet comprises an outer shell and a plurality of studs affixed thereto. Each of the plurality of female connectors is (i) selectively matable to a corresponding one of the plurality of studs by pushing the female connector onto the corresponding stud and (ii) selectively releasable from a corresponding one of the plurality of studs by pulling a grasping portion of the female connector and moving the grasping portion along a longitudinal axis of the female connector from a first position to a second position. The facemask is selectively affixable to the outer shell by selectively mating each of the plurality of female connectors to a corresponding stud, and selectively removable from the outer shell by selectively releasing each of the plurality of female connectors from a corresponding stud.
Abstract:
Novel methods and systems for acoustic proofing are disclosed. A sound proof helmet can be designed by optimizing several layers of different materials, thickness, and physical properties. The thickness of the layers can be smaller than the wavelength of the sound waves which are meant to be reduced.
Abstract:
Headgear techniques are provided. The headgear has a crown configured to fit on a wearer's head, a bill extending from the crown with at least a portion of the bill being transparent, and a filtration material positioned about the transparent portion of the bill. The filtration material is reactive to radiant energy whereby radiant energy is selectively permitted to pass therethrough. The filtration material may also be capable of passing electrical signals therethrough. The headgear may be providing with sensors, and be part of a monitoring system.
Abstract:
A method for fabricating a protective helmet includes the steps of: (a) providing a fiber-based filler, such as a fiberglass sheeting; (b) mixing course ceramic particles into a thermoset resin; (c) impregnating the resin/ceramic particle mixture into the fiber-based filler; (d) forming or molding the impregnated fiber-based filler into a shape of a protective helmet; and (e) curing the resin mixture impregnated into the fiber-based filler. The course ceramic particles are preferably created by chopping a ceramic material. The presence of the ceramic particles in the composite helmet substantially reduces the heat reflectance of the helmet; while also reducing the overall weight of the helmet, since the ceramic material weighs less than the portion of resin material that the ceramic material is being used in place of. Finally, because the ceramic particles are course, they will not all flow to “low spots” in the helmet during the curing process. The course ceramic particles will remain entangled with, and caught on the fibers of the fiber-based filler during the curing process, thereby ensuring a more even distribution of the ceramic particles throughout the finished helmet.
Abstract:
A strong, lightweight, impact resistant helmet system protects the wearer from impact injury and minimizes bodily injury to other players brought into contact therewith during blocking and tackling events. Weight reduction is achieved by reinforcing inner and outer surfaces of the helmet shell with long length, high strength fibers. Orientation of the fibers is such that the fiber lengths are aligned generally in the direction of tension and compression forces imposed on the helmet surface during impact. This reinforcement geometry permits use of a thin helmet shell. Efficient impact absorption by the helmet shell is accomplished by limiting the bend curvature produced at the impact location. The bend curvature reduction increases the contact area between the helmet shell and a second pliable padded inner helmet made from energy absorbing polymeric foam disposed within the helmet shell in contact with its inner surface. The second pliable padded inner helmet rests on the wearer's head, held in place by an attachment mechanism associated with the helmet shell. Energy is absorbed when the inner surface of the helmet shell contacts and compresses the inner helmet. The reduced bend curvature of the helmet shell spreads impact forces over a large area, and the impact load experienced by the wearer is decreased.
Abstract:
A method of making a helmet comprises the steps of cutting a plurality of substantially rectangular, preferably square, blanks from a sheet of resin-impregnated fabric, making curved cuts (1) in each blank to form a crown portion (5) and lobe portions (3) therefrom, arranging a stack of said sheets into a helmet preform such that the lobe portions of any blank partially overlap adjacent lobe portions of the same blank, and molding the helmet from the preform.