公开(公告)号：US20130125506A1

公开(公告)日：2013-05-23

申请号：US13732851

申请日：2013-01-02

申请人： Masonite Corporation

发明人： Geoffrey B. HARDWICK ,  Henry M. COGHLAN ,  John Peter WALSH ,  Allen Ray HILL

IPC分类号： E06B3/70

CPC分类号： E06B3/7015 ,  B27N3/00 ,  B27N3/08 ,  B27N5/00 ,  E06B3/7001 ,  E06B3/78 ,  E06B2003/7025 ,  Y10T29/49623 ,  Y10T428/24504 ,  Y10T428/24603

摘要： The present invention is directed to a method of forming a molded core component. A mat formed from cellulosic fiber and resin is provided. The mat is consolidated in a first press until the resin is substantially fully cured, and then removed from the first press. The consolidated mat is then placed in a second press having a mold cavity shaped to form at least one depression in at least one of the major surfaces. The consolidated mat is reformed in the second press to form a molded core component having at least one depression in at least one of the major surfaces. The molded core component has a variable density, preferably of between about 10 lbs/ft3 and 80 lbs/ft3.

摘要翻译： 本发明涉及一种形成模制芯部件的方法。 提供由纤维素纤维和树脂形成的垫。 垫子被固定在第一压榨机中，直到树脂基本上完全固化，然后从第一压榨机中取出。 然后将固结的垫放置在第二压力机中，所述第二压力机具有成形为在至少一个主表面中形成至少一个凹陷的模腔。 将固结的垫在第二压机中重新形成以形成在至少一个主表面中具有至少一个凹陷的模制芯部件。 模制的芯部件具有可变密度，优选在约10磅/平方英尺和80磅/平方英尺之间。

公开(公告)号：US20130084432A1

公开(公告)日：2013-04-04

申请号：US13686199

申请日：2012-11-27

申请人： Masonite Corporation

发明人： Geoffrey B. HARDWICK ,  Randy C. McGUIRE

IPC分类号： B32B21/13 ,  B32B3/26

CPC分类号： B32B37/10 ,  B27N3/08 ,  B32B3/263 ,  B32B21/13 ,  B32B21/14 ,  B32B2309/105 ,  B32B2479/00 ,  E06B3/7015 ,  E06B2003/7019 ,  E06B2003/7025 ,  Y10T156/1002 ,  Y10T156/1039 ,  Y10T428/192 ,  Y10T428/2457 ,  Y10T428/24612 ,  Y10T428/24992

摘要： The present invention concerns a method of forming a multi-ply core component. A mold press is provided having an upper die and a lower die defining a mold cavity. At least one of the upper die and the lower die has a plurality of protrusions. A first wood composite board and a second wood composite board are disposed within the mold cavity. The first and second boards are fused proximate the plurality of protrusions by compressing the boards in the mold cavity through application of heat and pressure.

摘要翻译： 本发明涉及一种形成多层芯部件的方法。 提供了具有上模和限定模腔的下模的模压机。 上模具和下模具中的至少一个具有多个突起。 第一木复合板和第二木复合板设置在模腔内。 第一和第二板通过施加热和压力压缩模腔中的板而熔合在多个突起附近。

公开(公告)号：US08394219B2

公开(公告)日：2013-03-12

申请号：US13527011

申请日：2012-06-19

申请人： Hartley Moyes

发明人： Hartley Moyes

IPC分类号： B29C65/00

CPC分类号： B29C37/0025 ,  B27N7/00 ,  B29C37/006 ,  B29C43/02 ,  B29C43/32 ,  B29K2101/10 ,  B29K2103/00 ,  B29K2105/256 ,  B29K2311/14 ,  B29L2007/002 ,  B29L2031/724 ,  E04C2/324 ,  E04C2/34 ,  E06B3/7001 ,  E06B3/7015 ,  E06B3/72 ,  E06B3/725 ,  E06B3/74 ,  E06B3/86 ,  E06B2003/7049 ,  E06B2003/7051 ,  Y10T156/1002 ,  Y10T156/1039 ,  Y10T428/24091 ,  Y10T428/24612

摘要： A method of manufacturing a hollow core door is disclosed, as well as a corresponding hollow core door. The method includes the steps of providing a solid flat door skin, moisturizing the flat skin, applying a conditioning resin thereto, pre-heating the flat door skin, and thereafter pressing the flat door skin between a pair of heated platens in a press in order to reform the flat skin into a molded skin including a plurality of panels defined therein. The press continuously closes in order to reform the flat skin into the molded skin, with the rate of press closure being a function of the determined hardness of the flat skin to be reformed. The resulting door skins have an improved bond strength, and are efficiently manufactured.

公开(公告)号：US20130014886A1

公开(公告)日：2013-01-17

申请号：US13627239

申请日：2012-09-26

申请人： Masonite Corporation

发明人： Bei Hong LIANG ,  Jason M. WALSH ,  Steven K. LYNCH ,  Mark A. RUGGIE ,  Richard D. TRUBEY ,  Henry M. COGHLAN

IPC分类号： B29C65/48 ,  B29C39/02

CPC分类号： B27N5/00 ,  B27N3/10 ,  E06B3/7001 ,  E06B3/7017 ,  E06B3/74 ,  E06B2003/7019 ,  Y10T156/1002 ,  Y10T428/24066

摘要： The present invention relates to a wood composite panel having a major planar portion, at least one panel portion, and an inwardly extending contoured portion surrounding the panel portion and interconnecting the major planar portion and the panel portion. The contoured portion defines an inter-relationship between a vector angle and a deep draw depth that achieve a satisfactory stretch factor. The present invention also relates to a door having the disclosed wood composite door facings, and methods of forming the facing and door.

摘要翻译： 本发明涉及一种具有主要平面部分，至少一个面板部分和围绕面板部分并将主平面部分和面板部分互连的向内延伸的轮廓部分的木质复合板。 轮廓部分限定了实现令人满意的拉伸因子的矢量角和深拉深度之间的相互关系。 本发明还涉及具有公开的木材复合门面板的门，以及形成面和门的方法。

公开(公告)号：US08341919B2

公开(公告)日：2013-01-01

申请号：US13210585

申请日：2011-08-16

申请人： Geoffrey B. Hardwick ,  Henry M. Coghlan ,  John Peter Walsh ,  Allen Ray Hill

发明人： Geoffrey B. Hardwick ,  Henry M. Coghlan ,  John Peter Walsh ,  Allen Ray Hill

IPC分类号： E04C2/34 ,  B32B5/14

CPC分类号： E06B3/7015 ,  B27N3/00 ,  B27N3/08 ,  B27N5/00 ,  E06B3/7001 ,  E06B3/78 ,  E06B2003/7025 ,  Y10T29/49623 ,  Y10T428/24504 ,  Y10T428/24603

摘要： The present invention is directed to a method of forming a molded core component. A mat formed from cellulosic fiber and resin is provided. The mat is consolidated in a first press until the resin is substantially fully cured, and then removed from the first press. The consolidated mat is then placed in a second press having a mold cavity shaped to form at least one depression in at least one of the major surfaces. The consolidated mat is reformed in the second press to form a molded core component having at least one depression in at least one of the major surfaces. The molded core component has a variable density, preferably of between about 10 lbs/ft3 and 80 lbs/ft3.

摘要翻译： 本发明涉及一种形成模制芯部件的方法。 提供由纤维素纤维和树脂形成的垫。 垫子被固定在第一压榨机中，直到树脂基本上完全固化，然后从第一压榨机中取出。 然后将固结的垫放置在第二压力机中，所述第二压力机具有成形为在至少一个主表面中形成至少一个凹陷的模腔。 将固结的垫在第二压机中重新形成以形成在至少一个主表面中具有至少一个凹陷的模制芯部件。 模制的芯部件具有可变密度，优选在约10磅/平方英尺和80磅/平方英尺之间。

公开(公告)号：USD672055S1

公开(公告)日：2012-12-04

申请号：US29380888

申请日：2010-12-13

申请人： Jason M. Walsh

设计人： Jason M. Walsh

公开(公告)号：USD669599S1

公开(公告)日：2012-10-23

申请号：US29414427

申请日：2012-02-28

申请人： Jason Walsh ,  Doug Thompson ,  Keith Kometer ,  Jason Caulk

设计人： Jason Walsh ,  Doug Thompson ,  Keith Kometer ,  Jason Caulk

公开(公告)号：USD668791S1

公开(公告)日：2012-10-09

申请号：US29409476

申请日：2011-12-23

申请人： Jason Walsh

设计人： Jason Walsh

公开(公告)号：USD666314S1

公开(公告)日：2012-08-28

申请号：US29350285

申请日：2009-11-13

申请人： Jason Walsh

设计人： Jason Walsh

公开(公告)号：US08147947B2

公开(公告)日：2012-04-03

申请号：US13029180

申请日：2011-02-17

申请人： Steven K Lynch

发明人： Steven K Lynch

IPC分类号： B32B3/00 ,  B32B21/04 ,  B32B5/12 ,  E04C2/54 ,  E06B3/70

CPC分类号： E06B3/7001 ,  B27N3/08 ,  B29C43/021 ,  B29K2311/14 ,  B29L2031/724 ,  E06B3/72 ,  E06B3/822 ,  Y10T428/24066 ,  Y10T428/24091 ,  Y10T428/24339 ,  Y10T428/24479 ,  Y10T428/24521 ,  Y10T428/24603 ,  Y10T428/24612 ,  Y10T428/24628 ,  Y10T428/253 ,  Y10T428/31982 ,  Y10T428/31989

摘要： A man-made, molded article is provided. The article includes a profile including a planar wall, and an adjacent integral molded depression having a contoured wall extending downwardly from the planar wall. The contoured wall includes a bead portion, a cove portion, and a ledge between the bead and cove portions. The articles are stackable, one above another for transport, in a nestable relationship in which multiple contact zones are present between the contoured walls of an adjacently stacked pair of the molded articles. The contact zones include an arcuately extending contact interface zone between the bead exterior and interior surfaces. The depression has a substantially uniform thickness varying by no more than about +1 percent to about −11 percent in relation to a thickness of the planar wall. Related methods and assemblies are also provided.

摘要翻译： 提供人造的成型品。 该制品包括包括平面壁的轮廓以及具有从平面壁向下延伸的轮廓壁的相邻整体模压凹陷。 轮廓的墙壁包括胎圈部分，海湾部分和在胎圈和槽部之间的凸缘。 物品是可堆叠的，一个在另一个上可运输，以可嵌套的关系，在相邻堆叠的一对模制品的轮廓壁之间存在多个接触区。 接触区域包括在胎圈外表面和内表面之间的弧形延伸的接触界面区域。 凹陷具有相对于平面壁的厚度变化不超过约+1％至约-11％的基本均匀的厚度。 还提供了相关的方法和组件。