MOLD DEVICE FOR MOLDING A WAFFLE SLAB AND METHOD OF MANUFACTURING A WAFFLE SLAB HAVING CHAMFERS

    公开(公告)号:US20210008758A1

    公开(公告)日:2021-01-14

    申请号:US17038474

    申请日:2020-09-30

    摘要: The present disclosure is related to a mold device for molding a waffle slab, wherein a plurality of connecting structures made of steel bars protrude from the sides of the waffle slab, the mold device comprising: a plurality of steel molds provided at both sides of each of the plurality of connecting structures and surrounding the waffle slab, each of the plurality of steel molds having a top surface, which has a hole therein; a plurality of auxiliary devices respectively disposed at the sides of the waffle slab and having through holes corresponding to holes in the plurality of steel molds; and a plurality of fasteners; wherein the plurality of fasteners respectively pass through the through holes of the plurality of auxiliary devices and are fixed into the holes of the plurality of steel molds so that each of the plurality of auxiliary device transversely connects the top surfaces of the plurality of steel molds.

    METHOD AND DEVICE FOR PRODUCING CONCRETE COMPONENTS

    公开(公告)号:US20190160706A1

    公开(公告)日:2019-05-30

    申请号:US16312766

    申请日:2017-06-14

    申请人: Tankred LENZ

    发明人: Tankred LENZ

    摘要: In the process of the invention for producing concrete components, carbon fibers which have been prestressed by means of tensile stress or tensile-stressable fibers of at least one textile structure comprising carbon fibers are embedded in a concrete matrix. At least one textile structure comprising carbon fiber bundles is laid in a mold. The carbon fiber bundles are inserted, in each case at a distance from one another, into two accommodation elements which are arranged at two diametrical end faces of the mold and can be connected on the end walls of the mold or thereto through openings so that hollow spaces within the accommodation element are filled with a rapid-curing viscous composition having a mineral basis or a rapid-curing polymer. After curing of the composition or of the polymer, tensile forces act on one or both accommodation element(s) in the longitudinal direction of the carbon fiber bundles at at least one end face by means of a tensioning device. While the tensile forces are acting, the interior of the mold is subsequently filled completely with viscous concrete. After curing of the concrete, the tensile forces on the prestressed carbon fiber bundles are largely transferred to the cured concrete and the concrete component can then be removed from the mold.

    Method and apparatus for casting a concrete product
    74.
    发明授权
    Method and apparatus for casting a concrete product 失效
    铸造混凝土制品的方法和装置

    公开(公告)号:US06878315B2

    公开(公告)日:2005-04-12

    申请号:US10351529

    申请日:2003-01-27

    摘要: A method and apparatus are for fabricating a concrete product in a slip-form casting process, in which method concrete mix is fed into a slip-form mold of a defined cross section moving progressively in the casting process so as to obtain a concrete product of a desired shape. The method includes an interruptible guidance control of the prestressing tendons so as to allow the tendon guides to travel past supplementary parts such as reinforcing steels connected to the prestressing tendons.

    摘要翻译: 一种方法和装置用于在滑模铸造工艺中制造混凝土产品,其中混合物混合物被供给到在铸造过程中逐渐移动的限定横截面的滑模中,以获得 所需的形状。 该方法包括预应力钢筋的可中断的引导控制,以允许钢筋引导件经过辅助部件,例如连接到预应力筋的钢筋。

    Apparatus for producing reinforced concrete components
    75.
    发明授权
    Apparatus for producing reinforced concrete components 失效
    钢筋混凝土构件的制造装置

    公开(公告)号:US5316461A

    公开(公告)日:1994-05-31

    申请号:US718039

    申请日:1991-06-20

    IPC分类号: B28B13/06 B28B23/06

    CPC分类号: B28B13/067 B28B13/06

    摘要: The apparatus includes a heatable casting bed, a device for tensioning a reinforcement member at the casting bed, a finishing machine movable along the casting bed for casting a component, a cutter for cutting the reinforcement member, a plurality of roller trucks arranged like a train and of increasing height for wedge-like penetration between the component and the casting bed, a slider roller bed at a rear end of the plurality of roller trucks having a length equal to the casting bed length, an actuation device for generating relative motion between the roller trucks, sliding roller bed and casting bed, in order to transfer the component from the casting bed to the sliding roller bed, and a cutting station for cutting the component into segments.

    摘要翻译: 该装置包括可加热铸造床,用于在铸造床处张紧加强构件的装置,可沿浇铸床移动的精加工机,用于铸造组件,用于切割加强构件的切割器,多个列车列车 并且在组件和铸造床之间楔形穿透的高度增加,在多个辊车的后端处的滑块辊床具有等于铸造床长度的长度,用于产生相对运动的致动装置, 辊车,滑动辊床和铸造床,以将部件从铸床转移到滑动辊床,以及用于将部件切割成段的切割站。

    Manufacture of pre-stressed concrete railroad ties
    76.
    发明授权
    Manufacture of pre-stressed concrete railroad ties 失效
    制造预应力混凝土铁路连接

    公开(公告)号:US4773840A

    公开(公告)日:1988-09-27

    申请号:US110739

    申请日:1987-10-21

    申请人: Steven L. Jantzen

    发明人: Steven L. Jantzen

    CPC分类号: B28B13/06 B28B23/06 E01B3/34

    摘要: Prestressed concrete railroad ties are formed in molds which are supported by existing track near the area where they are to be installed. Each mold will form a number of ties. Reinforcement strands are located within a plurality of longitudinally spaced molds. Concrete is then poured into the molds and the ties are formed bottoms up in the molds. A group of ties are simulatenously removed from a given mold by a special extractor which first simultaneously clamps the reinforcing strands extending outwardly from a given mold, and then lifts the strands as a group from the mold by a suitable crane. Preferably the center of gravity of ties is spaced from a pivot point which will cause 180.degree. rotation locating the ties in upright position to be loaded on a railway car or other vehicle to take them to the site where they are to be installed. BACKGROUND OF THE INVENTION

    摘要翻译: 预应力混凝土轨枕形成在模具中,这些模具由现有轨道支撑,靠近要安装的区域。 每个模具将形成许多关系。 加强股线位于多个纵向间隔的模具内。 然后将混凝土倒入模具中,并将连接件在模具中形成底部。 通过特殊的提取器模拟地从一个给定的模具中去除一组连接件,该特殊的提取器首先同时夹紧从给定的模具向外延伸的加强股线,然后通过合适的起重机从模具中将股线作为一组提升。 优选地,连接件的重心与枢轴点间隔开,该枢轴点将导致180度的旋转,将连杆处于直立位置,将其装载在铁路车辆或其他车辆上,以将它们带到要安装的位置。 背景技术

    Matrix array for manufacturing concrete sleeper blocks
    77.
    发明授权
    Matrix array for manufacturing concrete sleeper blocks 失效
    用于制造混凝土轨枕的矩阵阵列

    公开(公告)号:US4522367A

    公开(公告)日:1985-06-11

    申请号:US649861

    申请日:1984-09-12

    申请人: Stig Thim

    发明人: Stig Thim

    IPC分类号: B28B23/00 B28B23/06

    CPC分类号: B28B23/005

    摘要: A method of manufacturing railway switch-point concrete sleeper blocks of varying lengths and having different number of attachment means located in mutually different positions for the attachment of rails. A plurality of steel matrix plates 102 whose respective lengths correspond to the desired lengths of the various sleeper blocks and which exhibit detachably mounted dowels 109 are placed end to end in an elongate mould bed with the dowels facing upwardly, whereafter reinforcing lines rods 5 are tensioned and concrete is poured into the mould bed and permitted to harden. The thus formed coherent concrete body is then removed from the mould and the matrix plates removed with the dowels remaining cast in the concrete block. The concrete body is then cut into sleeper blocks of desired length. The dowels are accurately mounted in predetermined positions in frame members affixed to the matrix plates. Upon casting and hardening of the sleeper blocks the frame members are disengaged from the plates and the in-cast dowels for renewed use in a subsequent casting operation.

    摘要翻译: 制造不同长度的铁路开关点混凝土轨枕块的方法,并且具有不同数量的附接装置,其位于用于固定轨道的相互不同的位置。 多个钢矩阵板102的各自的长度对应于各种枕木块的期望长度并且具有可拆卸地安装的销钉109,其端部至少放置在具有面向上的定位销的细长模具床中,之后加强线条5被张紧 并将混凝土倒入模具床中并允许硬化。 然后将如此形成的相干混凝土体从模具中取出,并且用保留在混凝土块中的榫钉去除矩阵板。 然后将混凝土体切割成所需长度的轨枕。 榫钉被精确地安装在固定到矩阵板的框架构件中的预定位置。 在轨枕的铸造和硬化时,框架构件从板和铸造销中脱离,以便在随后的铸造操作中再次使用。

    Method of and apparatus for the manufacture of prefabricated prestressed
concrete members
    78.
    发明授权
    Method of and apparatus for the manufacture of prefabricated prestressed concrete members 失效
    制造预制预应力混凝土构件的方法和装置

    公开(公告)号:US4489024A

    公开(公告)日:1984-12-18

    申请号:US285043

    申请日:1981-07-20

    IPC分类号: B28B23/06 B28B3/04

    CPC分类号: B28B23/06

    摘要: Prefabricated prestressed concrete members are formed on a stressing bed with a number of working stations arranged next to one another along the length of the bed. A frame froms the working stations and the frame is movable over the stressing bed. With a previously poured concrete member in one of the working stations, part of a form is placed in another working station and is filled with concrete. After the form part is completely filled and consolidated, a second form part is placed downwardly on the filled part completing the form. A lifting member on the frame which placed the second form part on the filled part is then moved to the station containing the previously poured member which is still within the form. The form is stripped from the concrete member and the frame is then moved along with the lifting member returning the stripped form to the working station where it is to be filled with concrete. After the stripped form is moved the second form part is separated from the part to be filled with concrete and is moved into another working station where it is cleaned and readied for the next working cycle.

    摘要翻译: 预制预应力混凝土构件形成在加压床上,沿着床的长度将多个工位相邻地设置。 来自工作站和框架的框架可在应力床上移动。 在一个工作站中预先浇注的混凝土构件,将一部分形式放置在另一个工作站中,并填充混凝土。 在形成部分被完全填充和固结之后,将第二形状部分向下放置在填充的部分上,完成形式。 然后将框架上的将第二形状部件放置在填充部分上的提升构件移动到包含仍在形式内的预先浇注的构件的工位。 将该形式从混凝土构件剥离,然后将框架与提升构件一起移动,将剥离形式返回到要填充混凝土的工作站。 剥离后的形状移动后,第二个成形部分与要混凝土填充的部分分离,并移动到另一个工作站,在另一个工作站中进行清洁并准备下一个工作循环。

    Concrete post forming apparatus
    79.
    发明授权
    Concrete post forming apparatus 失效
    混凝土柱后成型装置

    公开(公告)号:US4316595A

    公开(公告)日:1982-02-23

    申请号:US201229

    申请日:1980-10-27

    IPC分类号: B28B23/06 B28B23/08 B22D5/00

    CPC分类号: B28B23/06

    摘要: A concrete post molding device is disclosed for simultaneously forming a plurality of uniform, reinforced concrete posts. The device includes a housing containing an annular chamber defined by a fixed horizontal first plate having a central cylindrical pipe and a spaced concentrically arranged sleeve vertically supported thereon. A plurality of circumferentially spaced radial fin members are connected with the pipe for dividing the chamber into a plurality of circumferentially arranged vertical compartments, and the first plate contains a plurality of openings arranged opposite the compartments. The concrete post molding device is characterized by novel reinforcing rod suspension and tensioning apparatus. An annular ring is connected with the upper portion of the pipe and includes a plurality of first chucks for gripping the upper portions of the reinforcing rods. The lower portions of the rods are suspended in spaced relation in the compartments and extend vertically through the first plate openings. The lower portions of the rods are clamped to a second horizontal plate arranged beneath the first plate, and the second plate is displaced downwardly relative to the first plate to tension the rods. When concrete is delivered to the compartments, a plurality of reinforced concrete posts are cast simultaneously.

    摘要翻译: 公开了一种混凝土后模制装置,用于同时形成多个均匀的钢筋混凝土柱。 该装置包括壳体,其包含由固定的水平第一板限定的环形室,所述固定水平第一板具有中心圆柱形管和垂直地支撑在其上的间隔开的同心布置的套筒。 多个周向间隔开的径向翅片构件与用于将腔室分隔成多个周向布置的垂直隔室的管连接,并且第一板包括与隔室相对布置的多个开口。 混凝土后模制装置的特征在于新型加强杆悬挂和张紧装置。 环形环与管的上部连接,并且包括用于夹紧加强杆的上部的多个第一卡盘。 杆的下部以隔开的关系悬挂在隔间中并且垂直延伸穿过第一板开口。 杆的下部被夹紧到布置在第一板下方的第二水平板,并且第二板相对于第一板向下移位以拉紧杆。 当混凝土输送到隔间时,多个钢筋混凝土柱同时铸造。

    Concrete railroad tie casting and handling system
    80.
    发明授权
    Concrete railroad tie casting and handling system 失效
    混凝土铁路连接铸造和处理系统

    公开(公告)号:US4242071A

    公开(公告)日:1980-12-30

    申请号:US933283

    申请日:1978-08-14

    IPC分类号: B28B1/08 B28B13/04 B28B23/06

    摘要: A system for mass producing prestressed concrete railroad ties using a slip-forming method of casting concrete over a plurality of molds arranged side by side and end to end on a casting bed; a specially equipped continuous casting machine for slip-forming the railroad ties in an upside-down orientation; techniques an equipment for separating and removing finished railroad ties from the casting bed; a plant layout to facilitate casting and handling operations; a specially adapted apparatus for rotating groups of railroad ties to permit sticking thereof in rightside-up orientation.

    摘要翻译: 一种用于大量生产预应力混凝土轨枕的系统,其使用在多个模具中浇铸混凝土的成型方法,所述多个模具并排设置,并且端对端设置在铸造床上; 一种专门设计的连续铸造机,用于以颠倒方向滑动成形铁路连杆; 技术设计用于从铸床分离和去除成品铁路连接件的设备; 工厂布局,便于铸造和处理作业; 一种特别适合的装置,用于旋转铁路架的组合,以允许将其粘贴在右侧方向。