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公开(公告)号:US20230420804A1
公开(公告)日:2023-12-28
申请号:US18220086
申请日:2023-07-10
申请人: Daramic, LLC
发明人: J. Kevin Whear , Eric H. Miller , Naoto Miyake , Joerg Deiters
IPC分类号: H01M50/463 , H01M50/446 , H01M50/454 , H01M50/451
CPC分类号: H01M50/463 , H01M50/446 , H01M50/454 , H01M50/451 , H01M10/06
摘要: Disclosed herein are improved separators for lead acid batteries. The separators may include a porous membrane, a rubber, and at least one performance enhancing additive, positive and/or negative ribs, and/or lowered acid leachable total organic carbon.
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公开(公告)号:US20230198027A1
公开(公告)日:2023-06-22
申请号:US17923214
申请日:2021-05-04
申请人: Daramic, LLC
IPC分类号: H01M10/08 , H01M10/12 , H01M50/431
CPC分类号: H01M10/08 , H01M10/12 , H01M50/431 , H01M2220/20
摘要: A lead acid battery is disclosed comprising a positive electrode; a negative electrode; a separator; and an electrolyte comprising a metal sulfate; wherein lead sulfate crystals formed during cycling of the lead acid battery have an average diameter in one dimension of less than 1.1 microns, less than 1.0 microns, less than 0.95 microns, or less than 0.9 microns.
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公开(公告)号:US20220190435A1
公开(公告)日:2022-06-16
申请号:US17686867
申请日:2022-03-04
申请人: Daramic, LLC
IPC分类号: H01M50/411 , H01M10/12 , H01M50/44 , H01M50/403
摘要: A battery separator for a lead/acid battery is resistant to oxidation arising from the use of water or acid containing contaminants, for example chromium (Cr), manganese (Mn), titanium (Ti), copper (Cu), and the like. The separator is a microporous membrane including a rubber. The rubber is no more than about 12% by weight of the separator. The rubber may be rubber latex, tire crumb, and combinations thereof. The rubber may be impregnated into the microporous membrane. The microporous membrane may be a microporous sheet of polyolefin, polyvinyl chloride, phenol-formaldehyde resins, cross-linked rubber, or nonwoven fibers. A method for preventing the oxidation and/or extending battery life of the separator is also included.
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公开(公告)号:US11302991B2
公开(公告)日:2022-04-12
申请号:US15972741
申请日:2018-05-07
申请人: Daramic, LLC
IPC分类号: H01M50/411 , H01M10/12 , H01M50/429 , H01M50/44 , H01M50/403 , H01M10/06 , H01M50/431
摘要: A battery separator for a lead/acid battery is resistant to oxidation arising from the use of water or acid containing contaminants, for example chromium (Cr), manganese (Mn), titanium (Ti), copper (Cu), and the like. The separator is a microporous membrane including a rubber. The rubber is no more than about 12% by weight of the separator. The rubber may be rubber latex, tire crumb, and combinations thereof. The rubber may be impregnated into the microporous membrane. The microporous membrane may be a microporous sheet of polyolefin, polyvinyl chloride, phenol-formaldehyde resins, cross-linked rubber, or nonwoven fibers. A method for preventing the oxidation and/or extending battery life of the separator is also included.
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85.
公开(公告)号:US20220077505A1
公开(公告)日:2022-03-10
申请号:US17492714
申请日:2021-10-04
申请人: Daramic, LLC
IPC分类号: H01M10/12 , H01M50/403 , H01M50/411 , H01M50/431 , H01M50/449
摘要: New or improved battery separators for lead-acid batteries that include a carbon or mineral additive applied to the separator. In possibly preferred embodiments, the battery separator may include engineered carbon materials applied to the battery separator to modify sulfate crystal formation while decreasing the detrimental consequences of excessive gas evolution into the negative electrode itself. In one embodiment, a method of enhancing the lead-acid energy storage performance of a lead-acid battery may include delivering carbon to the negative active material surface of the battery separator where the carbon may effectively enhance charge acceptance and improve life cycle performance of a lead-acid battery.
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公开(公告)号:US20210399385A1
公开(公告)日:2021-12-23
申请号:US17458921
申请日:2021-08-27
申请人: Daramic, LLC
IPC分类号: H01M50/449 , H01M50/44 , H01M50/411 , H01M50/431 , H01M50/463 , H01M10/12
摘要: A battery separator for a lead acid battery addresses the issues of acid stratification and separator oxidation arising from contaminants. The separator includes a microporous membrane and a diffusive mat affixed thereto. The diffusive mat has a three hour wick of: at least about 2.5 cm. The diffusive mat may be made of synthetic fibers, glass fibers, natural fibers, and combinations thereof. The diffusive mat may include silica. The separator may include a rubber.
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公开(公告)号:US11183738B2
公开(公告)日:2021-11-23
申请号:US15624948
申请日:2017-06-16
申请人: Daramic, LLC
IPC分类号: H01M10/06 , H01M50/463 , H01M10/52 , H01M50/403 , H01M50/409
摘要: In accordance with at least selected embodiments or aspects, the present invention is directed to improved, unique, and/or complex performance lead acid battery separators, such as improved flooded lead acid battery separators, batteries including such separators, methods of production, and/or methods of use. The preferred battery separator of the present invention addresses and optimizes multiple separator properties simultaneously. It is believed that the present invention is the first to recognize the need to address multiple separator properties simultaneously, the first to choose particular multiple separator property combinations, and the first to produce commercially viable multiple property battery separators, especially such a separator having negative cross ribs.
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88.
公开(公告)号:US11152647B2
公开(公告)日:2021-10-19
申请号:US16161496
申请日:2018-10-16
申请人: Daramic, LLC
IPC分类号: H01M10/12 , H01M4/02 , H01M2/16 , H01M2/14 , H01M50/403 , H01M50/411 , H01M50/431 , H01M50/449
摘要: New or improved battery separators for lead-acid batteries that include a carbon or mineral additive applied to the separator. In possibly preferred embodiments, the battery separator may include engineered carbon materials applied to the battery separator to modify sulfate crystal formation while decreasing the detrimental consequences of excessive gas evolution into the negative electrode itself. In one embodiment, a method of enhancing the lead-acid energy storage performance of a lead-acid battery may include delivering carbon to the negative active material surface of the battery separator where the carbon may effectively enhance charge acceptance and improve life cycle performance of a lead-acid battery.
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公开(公告)号:US11104804B2
公开(公告)日:2021-08-31
申请号:US16142158
申请日:2018-09-26
申请人: Daramic, LLC
IPC分类号: H01M10/10 , C08L89/00 , H01M50/44 , H01M50/463 , H01M50/411
摘要: In accordance with at least selected embodiments or aspects, the present invention is directed to improved, unique, and/or high performance ISS lead acid battery separators, such as improved ISS flooded lead acid battery separators, ISS batteries including such separators, methods of production, and/or methods of use. The preferred ISS separator may include negative cross ribs and/or PIMS minerals. In accordance with more particular embodiments or examples, a PIMS mineral (preferably fish meal, a bio-mineral) is provided as at least a partial substitution for the silica filler component in a silica filled lead acid battery separator (preferably a polyethylene/silica separator formulation). In accordance with at least selected embodiments, the present invention is directed to new or improved batteries, separators, components, and/or compositions having heavy metal removal capabilities and/or methods of manufacture and/or methods of use thereof.
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公开(公告)号:US20210194093A1
公开(公告)日:2021-06-24
申请号:US16495132
申请日:2018-03-22
申请人: DARAMIC, LLC
发明人: J. Kevin Whear , Mohammed Naiha
IPC分类号: H01M50/446 , H01M10/06 , H01M50/44 , H01M50/463
摘要: A separator is provided with a novel construction and/or a combination of improved properties. Batteries, methods, and systems associated therewith are also provided. In certain embodiments, novel or improved separators, battery separators, enhanced flooded battery separators, batteries, cells, and/or methods of manufacture and/or use of such separators, battery separators, enhanced flooded battery separators, cells, and/or batteries are provided. In addition, there is disclosed herein methods, systems, and battery separators having a reduced ER, improved puncture strength, improved separator CMD stiffness, improved oxidation resistance, reduced separator thickness, reduced basis weight, and any combination thereof. In accordance with at least certain embodiments, separators are provided in battery applications for flat-plate batteries, tubular batteries, vehicle SLI, and HEV ISS applications, deep cycle applications, golf car or golf cart, and e-rickshaw batteries, batteries operating in a partial state of charge (“PSOC”), inverter batteries; and storage batteries for renewable energy sources, and any combination thereof.
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