摘要:
A structural cementitious panel, produced by a multi-layer process including providing a moving web; b. one of depositing a first layer of loose fibers upon the web and c. depositing a layer of settable slurry upon the web; d. depositing a second layer of loose fibers upon the slurry; e. embedding said second layer of fibers into the slurry; and f. repeating steps c. through e. until the desired number of layers of settable fiber-enhanced slurry in the panel is obtained. Also provided are an apparatus suitable for producing structural cementitious panels according to the present process, and a structural cementitious panel having multiple layers, each layer created by depositing a layer of settable slurry upon a moving web, depositing fibers upon the slurry and embedding the fibers into the slurry such that each layer is integrally formed with the adjacent layers.
摘要:
A method and apparatus for coating a traveling paper web includes a coating applicator disposed in movably-controlled spaced adjacency with the paper web, which is supported on a rotating backing roll. The coating applicator permits a controlled introduction of a fresh portion of an aqueous slurry of coating material which is mixed with a recirculated portion of coating material in a controlled manner to prevent the formation of large vortices within the coating applicator. The coating material flows successively through mixing, convergent, and recirculation channels, all of which are defined on one side thereof by a distinct surface of a flow stabilizer which is positioned centrally in a cavity in the coating apparatus. Control of the supply of the coating material through the inlet nozzle, and the recirculation of the coating material between the recirculation and mixing channels, through a recirculation nozzle, is effected by directing the coating material through a plurality of orifices which provide a controlled back pressure in the coating material as well as to disrupt the propagation of cross-machine vortices in the coating material. The paper web is brought into contact with the coating material along a convergent channel where the coating material is carried by the traveling web over the backing roll and where the flow variation in the coating material in the convergent channel is controlled at a small-scale level. A metering blade is positioned downstream of the convergent channel to bear against the coating over the web and meter the coating onto the traveling paper web.
摘要:
A panel is provided that includes stucco, water and a dispersant component having dispersing properties and comprising a comb-branched polymer with polyether side chains, naphthalene sulfonate-formaldehyde condensate or melamine sulfonate-formaldehyde condensate. A polycondensation component is also included in the slurry that includes three repeating units. A method of making the gypsum panel includes combining stucco, water and a first dosage of a first dispersant to form a slurry, the first. A second dosage of a second dispersant is added to the slurry. Properties of the gypsum slurry are tested and it is formed into a product. The product sets and properties of the product are identified. The first dosage or the second dosage is changed based on the properties of the slurry or product.
摘要:
A coater head for contacting a liquid coating material with a traveling web of paper or fabric. The coater head includes at least two chambers and an extended outflow bubble to increase the zone of contact between coating liquid and the traveling web. Improved, coating quality also results from controlled flow characteristics through the coater head having a feed zone length-to-depth ratio of four or more.
摘要:
An applicator head is positioned beneath a backing roll over which a substrate can be drawn. The applicator head has a housing which contains a pond of coating material between an up machine overflow lip and a down machine extraction plate or premetering plate. Coating material at a relatively low velocity flows into the pond adjacent to the overflow lip. The premetering plate extends radially from the coating inlet to a position proximate to and converging with the backing roll, where it premeters the amount of coating applied to the substrate. The premetering plate preferably has a plurality of holes through which coating and air are drawn. A metering element is spaced downstream of the premetering plate, and a low pressure area is constructed therebetween. Air and coating are drawn from the low pressure area through a valve, and the pressure thereby controlled.
摘要:
A method of determining face paper properties of wallboard including providing a core strength value of the wallboard, determining a required nail pull value based the wallboard specifications and calculating a face paper stiffness value based on the provided core strength value and the determined nail pull value. The method includes displaying the calculated face paper stiffness value on a display device.
摘要:
A method and apparatus for applying a uniform coating to a moving paper web by utilizing a coating applicator with regional cross-machine zones from which coating quality or excess coating can be monitored and analyzed. As the coating conditions vary between regional zones, upstream liquid coating flow parameters can be varied for a particular region to render uniform coating profiles across the entire machine-direction of the web.
摘要:
A structural cementitious panel, produced by a multi-layer process including providing a moving web; b. one of depositing a first layer of loose fibers upon the web and c. depositing a layer of settable slurry upon the web; d. depositing a second layer of loose fibers upon the slurry; e. embedding said second layer of fibers into the slurry; and f. repeating steps c. through e. until the desired number of layers of settable fiber-enhanced slurry in the panel is obtained. Also provided are an apparatus suitable for producing structural cementitious panels according to the present process, and a structural cementitious panel having multiple layers, each layer created by depositing a layer of settable slurry upon a moving web, depositing fibers upon the slurry and embedding the fibers into the slurry such that each layer is integrally formed with the adjacent layers.
摘要:
A short dwell coater and film applicator coating has an application chamber between an inlet overflow baffle plate and a final metering element. An adjustable wedge is spaced in the machine direction from a fixed wedge to define a gap which serves as a coating extraction port. A cylindrical rod is positioned in the extraction port which is about 3/8th to about two inches in diameter and is driven to rotate at a rate of between one and one-hundred rpm. The rod serves to extract air and coating from the application chamber. Alternatively, an adjustable plate may be positioned to obstruct an opening leading to the extraction port.
摘要:
An applicator head is positioned beneath a backing roll and has a housing divided into three sections. A first coating pond is defined between an overflow barrier and a first wall. A converging plate extends between the first wall and a second wall, and converges toward the substrate, and a second pond is defined between the plate and an end wall. Coating is introduced to both ponds. A low pressure cavity is defined beneath the converging plate and between the first wall and the second wall. The cavity opens to the second pond, and draws air and excess coating from the second pond. The substrate is prewetted as it passes through the first pond, and coating deprived of entrained air is applied to the substrate in the second pond. Coat weight uniformity and increased machine speeds are thus achievable.