公开(公告)号：US20120133065A1

公开(公告)日：2012-05-31

申请号：US13301127

申请日：2011-11-21

申请人： Stephen John Caffrey ,  Joseph Henry Citriniti ,  Robert John Locker ,  Robert Bernard Lubberts ,  Daniel Edward McCauley ,  David Robert Potts ,  David Robertson Treacy, JR. ,  Casey Allen Volino

发明人： Stephen John Caffrey ,  Joseph Henry Citriniti ,  Robert John Locker ,  Robert Bernard Lubberts ,  Daniel Edward McCauley ,  David Robert Potts ,  David Robertson Treacy, JR. ,  Casey Allen Volino

IPC分类号： B29C45/76

CPC分类号： B28B3/20 ,  B28B17/0072 ,  B29K2709/02

摘要： Systems and methods for real-time, closed-loop shape control of extruded ceramic honeycomb structures are disclosed. Methods include extruding batch material through an extruder barrel and through an extruder die using at least one extrusion screw to form the extrudate, and measuring a shape of the extrudate immediately adjacent the die. The batch material water content is determined or measured, at least one of the extruder barrel and screw temperature are measured, and the extrusion screw rotation rate are measured. At least one of the batch material water content, barrel temperature, screw temperature and rotation rate is adjusted to maintain the extrudate shape to within a select tolerance.

摘要翻译： 公开了挤压陶瓷蜂窝结构的实时，闭环形状控制的系统和方法。 方法包括通过挤出机筒体挤出批料并通过挤出机模头使用至少一个挤出螺杆形成挤出物，并测量紧邻模具的挤出物的形状。 确定或测量批料材料含水量，测量挤出机机筒和螺杆温度中的至少一个，并测量挤出螺杆转速。 调整料料含水量，机筒温度，螺杆温度和转速中的至少一种，以将挤出物形状保持在选择公差范围内。

公开(公告)号：US20100052206A1

公开(公告)日：2010-03-04

申请号：US12548906

申请日：2009-08-27

申请人： Christopher Lane Kerr ,  Christopher John Malarkey ,  Pascale Oram ,  Watson Lewis Robbins ,  Kenneth Charles Sariego ,  David Robertson Treacy, JR.

发明人： Christopher Lane Kerr ,  Christopher John Malarkey ,  Pascale Oram ,  Watson Lewis Robbins ,  Kenneth Charles Sariego ,  David Robertson Treacy, JR.

IPC分类号： B29C47/44

CPC分类号： B28B3/224 ,  B28B3/222 ,  B29C48/11 ,  B29C48/2564 ,  B29C48/285 ,  B29C48/30 ,  B29C48/395 ,  B29C48/402 ,  B29C48/505 ,  B29C48/56 ,  B29C48/59 ,  B29C48/67 ,  B29C48/767 ,  B29C48/83 ,  B29C48/832 ,  B29C48/834 ,  B29K2105/0005 ,  B29L2031/60 ,  Y02P70/263

摘要： A twin-screw extruder includes a barrel including a pair of chambers in communication with each other and a discharge port, and an extrusion molding die coupled with respect to the discharge port of the barrel. First and second screw sets are rotatably mounted at least partially within respective ones of the pair of chambers. The first and second screw sets each include a raker blade segment at the discharge port of the barrel that includes at least one flight element with a plurality of serrations extending therethrough. Each of the first and second screw sets also include a lobed kneading segment at the discharge port of the barrel that includes at least one flight element. One of the raker blade segment and the lobed kneading segment is located downstream from another of the raker blade segment and lobed kneading segment. A method of using the twin-screw extruder is also provided.

摘要翻译： 双螺杆挤出机包括一个包括一对彼此连通的室和一个排出口的桶，以及一个相对于桶的排出口联接的挤出成型模具。 第一和第二螺丝组至少部分地可旋转地安装在所述一对腔室的相应的一个腔室中。 第一和第二螺旋组每个包括在筒的排出口处的耙叶片段，其包括具有延伸穿过其中的多个锯齿的至少一个飞行元件。 第一和第二螺杆组中的每一个还包括在筒的排出口处的包括至少一个飞行元件的叶片捏合段。 耙叶片段和裂片揉搓段之一位于耙叶片段的另一个下部和裂片揉搓段。 还提供了使用双螺杆挤出机的方法。

公开(公告)号：US20170361516A1

公开(公告)日：2017-12-21

申请号：US15188404

申请日：2016-06-21

申请人： Kevin John Beecher ,  Jeffrey Owen Foster ,  Gilbert Franklin Gordon, III ,  Kevin Bruce Sterner ,  David Robertson Treacy, JR.

发明人： Kevin John Beecher ,  Jeffrey Owen Foster ,  Gilbert Franklin Gordon, III ,  Kevin Bruce Sterner ,  David Robertson Treacy, JR.

IPC分类号： B29C47/08 ,  B29C47/00

CPC分类号： B29C48/266 ,  B28B3/2672 ,  B29C48/11 ,  B29C48/131 ,  B29C48/2566 ,  B29C48/30 ,  B29C48/325

摘要： Disclosed apparatus and method to extrude a honeycomb, providing correction in bowing of the extruded honeycomb structure, employs a deflector device having a base plate including an opening aligned in a direction parallel to the extrusion axis through which the plastic material is conveyed to the die. The deflector device includes a bow plate movably mounted to the downstream or upstream side of the base plate. The bow plate includes a constant area aperture. The deflector device positioned upstream of extrusion die imparts a degree of bow reduction by the position of the constant area aperture over the opening imparting a pressure drop gradient on the flow stream entering the die.

公开(公告)号：US09188387B2

公开(公告)日：2015-11-17

申请号：US13482367

申请日：2012-05-29

申请人： Colby William Audinwood ,  Brett Alan Terwilliger ,  David Robertson Treacy, Jr. ,  Chauncey James Watches

发明人： Colby William Audinwood ,  Brett Alan Terwilliger ,  David Robertson Treacy, Jr. ,  Chauncey James Watches

IPC分类号： F26B3/34 ,  F26B3/347 ,  F26B15/14

CPC分类号： F26B3/347 ,  F26B15/14 ,  F26B2210/02

摘要： Microwave drying of ceramic honeycomb logs using a customizable cover that can take the form of a flexible wrap or a rigid cover is disclosed. The cover can be in the form of a wrap disposed directly in contact with the leading edge of the log surface. The cover can also be a rigid cover disposed adjacent but not in contact with the leading edge of the log surface. At least a portion of the trailing edge of the log can remain uncovered either by having windows in the wrap or by the rigid cover only covering the leading edge of the log surface. The customizable cover can be configured to compensate for log shape deformities as well as or in addition to the adverse effect on log shape cause by the drying differential created by passing a log through a microwave drying station leading-edge first.

摘要翻译： 公开了使用可以采取柔性包装或刚性盖的形式的可定制的覆盖物来陶瓷蜂窝状原木的微波干燥。 盖可以是直接与原木表面的前缘接触的包裹形式。 盖子也可以是邻近但不与木材表面的前缘接触的刚性盖。 原木的后缘的至少一部分可以通过在包裹中具有窗口或仅通过刚性盖覆盖原木表面的前缘而保持未覆盖。 可定制的盖子可以被配置为补偿原木形状畸变，以及补偿由于通过使原木通过微波干燥站前缘而产生的干燥差异对原木形状的不利影响。

公开(公告)号：US08257623B2

公开(公告)日：2012-09-04

申请号：US12548891

申请日：2009-08-27

申请人： John Charles Rector ,  David Robertson Treacy, Jr. ,  Kevin Lee Wasson

发明人： John Charles Rector ,  David Robertson Treacy, Jr. ,  Kevin Lee Wasson

IPC分类号： B29C47/92 ,  B28B17/00

CPC分类号： B29C47/92 ,  B28B3/24 ,  B28B3/269 ,  B28B7/346 ,  B29C47/0028 ,  B29C47/12 ,  B29C2947/92019 ,  B29C2947/92076 ,  B29C2947/92104 ,  B29C2947/92314 ,  B29C2947/92409 ,  B29C2947/92514 ,  B29C2947/92571 ,  B29L2031/60 ,  B29L2031/608

摘要： An extrusion die is processed to alter the flow of extrudable material through the die by collecting data reflecting flow variations across the face of the die, constructing a graded resistance flow restrictor utilizing the data, and forcing an abrasive machining medium through the flow restrictor and die with the flow restrictor being arranged to deliver higher abrasive flow through die portions initially exhibiting low extrusion rates, the resulting die being useful for the manufacture of ceramic honeycomb bodies exhibiting a reduced incidence of shape defects attributable to die flow variations.

摘要翻译： 处理挤出模具以通过收集反映模具表面上的流动变化的数据来改变可挤压材料通过模具的流动，构建利用该数据的分级阻力流量限制器，以及通过流量限制器和模具迫使磨料加工介质 其中流量限制器被布置成将较高的磨料流通过最初呈现低挤出速率的模具部分，所得模具可用于制造由于模具流动变化而导致的形状缺陷的发生率降低的陶瓷蜂窝体。

公开(公告)号：US20110291319A1

公开(公告)日：2011-12-01

申请号：US12953834

申请日：2010-11-24

申请人： James Frederick Avery ,  Ronald Alan Boyko ,  Daniel Wayne Corbett ,  Christopher John Malarkey ,  Kenneth Charles Sariego ,  David Robertson Treacy, JR.

发明人： James Frederick Avery ,  Ronald Alan Boyko ,  Daniel Wayne Corbett ,  Christopher John Malarkey ,  Kenneth Charles Sariego ,  David Robertson Treacy, JR.

IPC分类号： B29C47/30

CPC分类号： B29C47/0028 ,  B29C47/0004 ,  B29C47/30 ,  B29C47/362 ,  B29C47/682 ,  B29C47/92 ,  B29C2947/92019 ,  B29C2947/92209 ,  B29C2947/924 ,  B29C2947/92514 ,  B29C2947/9259 ,  B29C2947/926 ,  B29C2947/92704 ,  B29C2947/92828 ,  B29C2947/92904 ,  B29C2947/92952

摘要： Methods of extruding a honeycomb body with an extruder comprise the step of feeding batch material to the extruder, wherein the batch material comprises a ceramic or ceramic-forming material. The methods further include the step of rotating at least one mixing screw to cause the batch material to travel along a flow path defined by a barrel of the extruder. The methods further include the step of indexing a carriage to remove a first device from the flow path and introduce a second device into the flow path of the batch material. In one example, the pressure of the batch material changes less than about 25% as a result of indexing the carriage. In addition or alternatively, further methods include the step of reducing a decrease in temperature of the batch material resulting from the step of indexing. In further examples, the method includes the step of pre-filling a second honeycomb extrusion die held by the carriage with a plugging material.

摘要翻译： 使用挤出机挤出蜂窝体的方法包括将批料输送到挤出机的步骤，其中批料材料包括陶瓷或陶瓷形成材料。 所述方法还包括使至少一个混合螺杆旋转以使批料材料沿着由挤出机的筒限定的流动路线行进的步骤。 所述方法还包括将托架分度以从流动路径移除第一装置并将第二装置引入批料的流动路径的步骤。 在一个示例中，由于托架的索引，批料的压力变化小于约25％。 另外或替代地，其它方法包括降低由分级步骤产生的批料的温度降低的步骤。 在其他实施例中，该方法包括用封堵材料预先填充由托架保持的第二蜂窝状挤出模具的步骤。

公开(公告)号：US20110049743A1

公开(公告)日：2011-03-03

申请号：US12548891

申请日：2009-08-27

申请人： John Charles Rector ,  David Robertson Treacy, JR. ,  Kevin Lee Wasson

发明人： John Charles Rector ,  David Robertson Treacy, JR. ,  Kevin Lee Wasson

IPC分类号： B29C47/92

CPC分类号： B29C47/92 ,  B28B3/24 ,  B28B3/269 ,  B28B7/346 ,  B29C47/0028 ,  B29C47/12 ,  B29C2947/92019 ,  B29C2947/92076 ,  B29C2947/92104 ,  B29C2947/92314 ,  B29C2947/92409 ,  B29C2947/92514 ,  B29C2947/92571 ,  B29L2031/60 ,  B29L2031/608

摘要： An extrusion die is processed to alter the flow of extrudable material through the die by collecting data reflecting flow variations across the face of the die, constructing a graded resistance flow restrictor utilizing the data, and forcing an abrasive machining medium through the flow restrictor and die with the flow restrictor being arranged to deliver higher abrasive flow through die portions initially exhibiting low extrusion rates, the resulting die being useful for the manufacture of ceramic honeycomb bodies exhibiting a reduced incidence of shape defects attributable to die flow variations.

摘要翻译： 处理挤出模具以通过收集反映模具表面上的流动变化的数据来改变可挤压材料通过模具的流动，构建利用该数据的分级阻力流量限制器，以及通过流量限制器和模具迫使磨料加工介质 其中流量限制器被布置成将较高的磨料流通过最初呈现低挤出速率的模具部分，所得模具可用于制造由于模具流动变化而导致的形状缺陷的发生率降低的陶瓷蜂窝体。

公开(公告)号：US08974721B2

公开(公告)日：2015-03-10

申请号：US13564005

申请日：2012-08-01

申请人： Daniel Edward McCauley ,  Anthony Nicholas Rodbourn ,  David Robertson Treacy, Jr. ,  Casey Allen Volino

发明人： Daniel Edward McCauley ,  Anthony Nicholas Rodbourn ,  David Robertson Treacy, Jr. ,  Casey Allen Volino

IPC分类号： B29C35/00 ,  C04B38/00

CPC分类号： C04B41/0072 ,  B28B11/243 ,  B28B17/0072 ,  B29C35/00 ,  C04B35/185 ,  C04B35/195 ,  C04B35/478 ,  C04B35/565 ,  C04B35/584 ,  C04B35/597 ,  C04B38/0006

摘要： A method of making ceramic bodies includes systematically orienting the bodies during firing relative to a temperature gradient in a kiln. The systematic orientation of the bodies relative to the temperature gradient can allow for an average deviation of a measured shape of the ceramic bodies from a predetermined target contour shape to be less than what they would be if the bodies were oriented randomly relative to the temperature gradient.

摘要翻译： 制造陶瓷体的方法包括相对于窑中的温度梯度在烧制期间系统地定向体。 物体相对于温度梯度的系统取向可允许陶瓷体的测量形状与预定目标轮廓形状的平均偏差小于如果体相对于温度梯度随机取向时的平均偏差 。

公开(公告)号：US08673206B2

公开(公告)日：2014-03-18

申请号：US12953834

申请日：2010-11-24

申请人： James Frederick Avery ,  Ronald Alan Boyko ,  Daniel Wayne Corbett ,  Christopher John Malarkey ,  Kenneth Charles Sariego ,  David Robertson Treacy, Jr.

发明人： James Frederick Avery ,  Ronald Alan Boyko ,  Daniel Wayne Corbett ,  Christopher John Malarkey ,  Kenneth Charles Sariego ,  David Robertson Treacy, Jr.

IPC分类号： B28B3/20

CPC分类号： B29C47/0028 ,  B29C47/0004 ,  B29C47/30 ,  B29C47/362 ,  B29C47/682 ,  B29C47/92 ,  B29C2947/92019 ,  B29C2947/92209 ,  B29C2947/924 ,  B29C2947/92514 ,  B29C2947/9259 ,  B29C2947/926 ,  B29C2947/92704 ,  B29C2947/92828 ,  B29C2947/92904 ,  B29C2947/92952

摘要： Methods of extruding a honeycomb body with an extruder comprise the step of feeding batch material to the extruder, wherein the batch material comprises a ceramic or ceramic-forming material. The methods further include the step of rotating at least one mixing screw to cause the batch material to travel along a flow path defined by a barrel of the extruder. The methods further include the step of indexing a carriage to remove a first device from the flow path and introduce a second device into the flow path of the batch material. In one example, the pressure of the batch material changes less than about 25% as a result of indexing the carriage. In addition or alternatively, further methods include the step of reducing a decrease in temperature of the batch material resulting from the step of indexing. In further examples, the method includes the step of pre-filling a second honeycomb extrusion die held by the carriage with a plugging material.

摘要翻译： 使用挤出机挤出蜂窝体的方法包括将批料输送到挤出机的步骤，其中批料材料包括陶瓷或陶瓷形成材料。 所述方法还包括使至少一个混合螺杆旋转以使批料材料沿着由挤出机的筒限定的流动路线行进的步骤。 所述方法还包括将托架分度以从流动路径移除第一装置并将第二装置引入批料的流动路径的步骤。 在一个示例中，由于托架的索引，批料的压力变化小于约25％。 另外或替代地，其它方法包括降低由分级步骤产生的批料的温度降低的步骤。 在其他实施例中，该方法包括用封堵材料预先填充由托架保持的第二蜂窝状挤出模具的步骤。

公开(公告)号：US20130318811A1

公开(公告)日：2013-12-05

申请号：US13482367

申请日：2012-05-29

申请人： Colby William Audinwood ,  Brett Alan Terwilliger ,  David Robertson Treacy, JR. ,  Chauncey James Watches

发明人： Colby William Audinwood ,  Brett Alan Terwilliger ,  David Robertson Treacy, JR. ,  Chauncey James Watches

IPC分类号： F26B3/34

CPC分类号： F26B3/347 ,  F26B15/14 ,  F26B2210/02

摘要： Microwave drying of ceramic honeycomb logs using a customizable cover that can take the form of a flexible wrap or a rigid cover is disclosed. The cover can be in the form of a wrap disposed directly in contact with the leading edge of the log surface. The cover can also be a rigid cover disposed adjacent but not in contact with the leading edge of the log surface. At least a portion of the trailing edge of the log can remain uncovered either by having windows in the wrap or by the rigid cover only covering the leading edge of the log surface. The customizable cover can be configured to compensate for log shape deformities as well as or in addition to the adverse effect on log shape cause by the drying differential created by passing a log through a microwave drying station leading-edge first.

摘要翻译： 公开了使用可以采取柔性包装或刚性盖的形式的可定制的覆盖物来陶瓷蜂窝状原木的微波干燥。 盖可以是直接与原木表面的前缘接触的包裹形式。 盖子也可以是邻近但不与木材表面的前缘接触的刚性盖。 原木的后缘的至少一部分可以通过在包裹中具有窗口或仅通过刚性盖覆盖原木表面的前缘而保持未覆盖。 可定制的盖子可以被配置为补偿原木形状畸变，以及补偿由于通过使原木通过微波干燥站前缘而产生的干燥差异对原木形状的不利影响。