Method for the production of near net-shaped metallic and/or ceramic parts
    2.
    发明申请
    Method for the production of near net-shaped metallic and/or ceramic parts 有权
    用于生产近网状金属和/或陶瓷部件的方法

    公开(公告)号:US20060239851A1

    公开(公告)日:2006-10-26

    申请号:US10531887

    申请日:2003-09-19

    IPC分类号: B22F3/11

    摘要: Disclosed is a modified powder injection molding method which is advantageously used for producing highly porous, near net-shaped parts having complex geometries from initial metallic and/or ceramic powders. The placeholders that are used are non-toxic and can be quickly and almost entirely removed from the parts. Said placeholders make it possible to specifically adjust the pore sizes of the parts within a range of 20 ?m to 2 mm and the porosities thereof within a range of 10 to 85 percent by volume, the distribution of pores being very homogeneous. The duration of the entire process is determined to a considerable degree by the removal of the binder and the placeholders. The total time required from the step of preliminary surface-active binder removal is no more than 14 to 20 hours, even if preliminary thermal binder removal is added (for metal powders and ceramic powders

    摘要翻译: 公开了一种改进的粉末注射成型方法,其有利地用于生产具有来自初始金属和/或陶瓷粉末的复杂几何形状的高度多孔的近网状部件。 使用的占位符是无毒的,可以快速,几乎完全从零件中移除。 所述占位符使得可以将部件的孔径特别地调节在20μm至2mm的范围内,并且其孔隙率在10至85体积%的范围内,孔的分布非常均匀。 通过去除粘合剂和占位符,在相当程度上确定了整个过程的持续时间。 即使预先加入热粘合剂去除(金属粉末和陶瓷粉末<20?m),预备表面活性粘合剂除去步骤所需的总时间不超过14〜20小时。 所述总时间包括去除占位符,除去剩余的粘合剂,以及烧结以及加热,冷却和保持时间。 因此,本发明的方法是便宜的,并且可以适度地进行。

    Method for producing highly porous metallic moulded bodies close to the desired final contours
    4.
    发明申请
    Method for producing highly porous metallic moulded bodies close to the desired final contours 有权
    用于生产高度多孔的金属成型体的方法,其接近期望的最终轮廓

    公开(公告)号:US20050249625A1

    公开(公告)日:2005-11-10

    申请号:US10517118

    申请日:2003-05-09

    IPC分类号: B22F3/11 B22F3/24 B22F3/12

    摘要: The invention relates to a method for producing highly porous, metallic moulded bodies. The inventive method consists of the following steps: a metallic powder used as a starting material is mixed with a dummy; a green body is pressed out of the mixture; the green body is subjected to conventional mechanical machining, the dummy advantageously increasing the stability of the green body; the dummy material is thermally separated from the green body by means of air, a vacuum or an inert gas; and the green body is sintered to form the moulded body and is then advantageously finished. Suitable materials for the dummy are, for example, ammonium bicarbonate or carbamide. The mechanical machining carried out before the sintering advantageously enables a simple production close to the desired final contours, even for complicated geometries of the moulded body to be produced, without impairing the porosity, and without high wear of the tools. The workpiece is advantageously sufficiently stable in terms of pressure for the green machining as the dummy material is still present in the pores of the green body during the machining.

    摘要翻译: 本发明涉及一种生产高度多孔金属成型体的方法。 本发明的方法包括以下步骤:用作起始材料的金属粉末与假人混合; 一个绿色的身体被压出混合物; 生坯经受常规的机械加工,有利于增加生坯的稳定性; 虚拟材料通过空气,真空或惰性气体与生坯体热分离; 并且将生坯烧结以形成成型体,然后有利地完成。 用于假人的合适的材料是例如碳酸氢铵或碳酰胺。 在烧结之前进行的机械加工有利地使得即使对于要生产的成型体的复杂几何形状也能够接近期望的最终轮廓,而不损害孔隙率,并且没有高磨损的工具。 在加工过程中,当坯料仍然存在于生坯的孔中时,工件在生坯加工的压力方面有利地足够稳定。