摘要:
A process for preparing an oxidation/reduction catalyst system includes providing a sol-gel precursor; providing a metal oxide wash coat mixture; and dispersing the sol-gel precursor in the metal oxide wash coat mixture to provide a dispersion of sol-gel precursor in metal oxide wash coat mixture. This dispersion of sol-gel precursor in metal oxide wash coat mixture is then deposited on a support, which is subsequently thermally-treated in an oxygen-containing environment to drive off volatiles and oxidize metallic components, thereby producing a thermally-treated support. Finally, a noble metal coating is applied to the thermally-treated support.
摘要:
The invention described herein involves a novel approach to the production of oxidation/reduction catalytic systems. The present invention serves to stabilize the tin oxide reducible metal-.oxide coating by co-incorporating at least another metal-oxide species, such as zirconium. In one embodiment, a third metal-oxide species is incorporated, selected from the group consisting of cerium, lanthanum, hafnium, and ruthenium. The incorporation of the additional metal oxide components serves to stabilize the active tin-oxide layer in the catalytic process during high-temperature operation in a reducing environment (e.g., automobile exhaust). Moreover, the additional metal oxides are active components due to their oxygen-retention capabilities. Together, these features provide a mechanism to extend the range of operation of the tin-oxide-based catalyst system for automotive applications, while maintaining the existing advantages.