Method of eliminating chatter in plunge cutting with cutters at
different diameters and depths
    1.
    发明授权
    Method of eliminating chatter in plunge cutting with cutters at different diameters and depths 失效
    在不同直径和深度切割刀具切割切割时消除颤振的方法

    公开(公告)号:US5876155A

    公开(公告)日:1999-03-02

    申请号:US856779

    申请日:1997-05-15

    IPC分类号: B23C3/05 B23C5/00 B23B35/00

    摘要: A method that eliminates or reduces chatter when plunge cutting with boring cutters at different diameters, different tool geometries, different chip loads and different cutting depths, by computing optimal cutting insert locations and relocating such inserts to such optimal cutting locations with different phase angles therebetween; this minimizes the resultant radial force of the combined cutters. The method comprises (a) circumferentially stationing the cutters on the tool at different diameters and depths, but at first phase angle locations; (b) measuring or predicting the maximum radial and tangential cutting forces and chip loads imposed upon each cutter for each revolution of the tool, and repeating such calculation for all revolutions of the tool to acquire force information; (c) computing the different resultant radial forces that result from different phase angle positions for the inserts based on the force information; and (d) selecting the best combination of phase angles that produces a minimal/maximal resultant radial force and relocating the cutters according to such newly selected phase angles for completing plunge cutting.

    摘要翻译: 通过计算最佳切削刀片位置并将这样的刀片重新定位到具有不同相位角的最佳切割位置,消除或减少在具有不同直径,不同刀具几何形状,不同切屑负载和不同切削深度的钻孔刀具进行切削切割时的颤动的方法; 这最小化了组合切割器的合成径向力。 该方法包括(a)在不同的直径和深度处,但在第一相位位置,将刀具周向地固定在刀具上; (b)测量或预测刀具每转一次施加在每个刀具上的最大径向切向力和切向力,并重复对刀具的所有转数进行计算以获取力信息; (c)基于所述力信息计算由所述插入件的不同相位位置导致的不同合成径向力; 和(d)选择产生最小/最大合成径向力的相位角的最佳组合,并根据这种新选择的相位角重新定位切割器,以完成切入切割。