Method of eliminating chatter in plunge cutting with cutters at
different diameters and depths
    1.
    发明授权
    Method of eliminating chatter in plunge cutting with cutters at different diameters and depths 失效
    在不同直径和深度切割刀具切割切割时消除颤振的方法

    公开(公告)号:US5876155A

    公开(公告)日:1999-03-02

    申请号:US856779

    申请日:1997-05-15

    IPC分类号: B23C3/05 B23C5/00 B23B35/00

    摘要: A method that eliminates or reduces chatter when plunge cutting with boring cutters at different diameters, different tool geometries, different chip loads and different cutting depths, by computing optimal cutting insert locations and relocating such inserts to such optimal cutting locations with different phase angles therebetween; this minimizes the resultant radial force of the combined cutters. The method comprises (a) circumferentially stationing the cutters on the tool at different diameters and depths, but at first phase angle locations; (b) measuring or predicting the maximum radial and tangential cutting forces and chip loads imposed upon each cutter for each revolution of the tool, and repeating such calculation for all revolutions of the tool to acquire force information; (c) computing the different resultant radial forces that result from different phase angle positions for the inserts based on the force information; and (d) selecting the best combination of phase angles that produces a minimal/maximal resultant radial force and relocating the cutters according to such newly selected phase angles for completing plunge cutting.

    摘要翻译: 通过计算最佳切削刀片位置并将这样的刀片重新定位到具有不同相位角的最佳切割位置,消除或减少在具有不同直径,不同刀具几何形状,不同切屑负载和不同切削深度的钻孔刀具进行切削切割时的颤动的方法; 这最小化了组合切割器的合成径向力。 该方法包括(a)在不同的直径和深度处,但在第一相位位置,将刀具周向地固定在刀具上; (b)测量或预测刀具每转一次施加在每个刀具上的最大径向切向力和切向力,并重复对刀具的所有转数进行计算以获取力信息; (c)基于所述力信息计算由所述插入件的不同相位位置导致的不同合成径向力; 和(d)选择产生最小/最大合成径向力的相位角的最佳组合,并根据这种新选择的相位角重新定位切割器,以完成切入切割。

    Gundrill
    2.
    发明授权
    Gundrill 有权

    公开(公告)号:US07195428B2

    公开(公告)日:2007-03-27

    申请号:US10655983

    申请日:2003-09-05

    IPC分类号: B23B51/02 B23B51/06

    摘要: A method of forming deep holes and a gundrill therefore is disclosed. The gundrill has an elongate tubular shank and a cutting tip, each provided with a tubular central region supplying pressurized drilling fluid and a non-circular fluid cross-section defining a drilling fluid return path in conjunction with the hole being formed. The cutting tip flute defines a primary rake surface terminating in an offset point, and a secondary flank surface for forming an outlet with the hole being drilled, sized to maintain fluid pressure in the bottom end space to cool the cutting surfaces and to effectively remove chips as they are formed. A localized relief passage, sized relative to the outlet passage to cause a significant amount of drilling fluid to flow therethrough, is formed behind a peripheral rake edge of the primary rake surface for drilling fluid to exit the end space and cool the tip.

    摘要翻译: 因此公开了形成深孔的方法。 金刚石具有细长的管状柄和切割尖端,每个切割尖端设置有供应加压钻井流体的管状中心区域和限定与所形成的孔结合的钻井流体返回路径的非圆形流体横截面。 切割尖端槽限定终止于偏移点的初级前刀面,以及用于形成具有被钻孔的出口的次级侧面,其尺寸设计成保持底端空间中的流体压力以冷却切割表面并有效地去除切屑 因为它们形成。 形成在相对于出口通道大小以导致大量钻井流体流过其中的局部泄放通道,其形成在主耙面的外围前缘之后,用于钻出流体以离开端部空间并冷却尖端。

    Gundrill
    3.
    发明授权
    Gundrill 有权

    公开(公告)号:US07147411B2

    公开(公告)日:2006-12-12

    申请号:US10649451

    申请日:2003-08-26

    IPC分类号: B23B27/10 B23B51/06 B27C9/00

    摘要: A method of forming deep holes and a gundrill therefore is disclosed. The gundrill has an elongate tubular shank and a cutting tip, each provided with a tubular central region supplying pressurized drilling fluid and a non-circular fluid cross-section defining a drilling fluid return path in conjunction with the hole being formed. The cutting tip flute defines a primary rake surface terminating in an offset point, and a secondary flank surface for forming an outlet with the hole being drilled, sized to maintain fluid pressure in the bottom end space to cool the cutting surfaces and to effectively remove chips as they are formed. The drilling fluid exiting an orifice of the cutting tip, forms a maximum angle β relative to the hole axis when viewed radially, which is greater than sixty-six degrees in order to minimize drilling fluid stagnation in an elongate fluid return path.

    摘要翻译: 因此公开了形成深孔的方法。 金刚石具有细长的管状柄和切割尖端,每个切割尖端设置有供应加压钻井流体的管状中心区域和限定与所形成的孔结合的钻井流体返回路径的非圆形流体横截面。 切割尖端槽限定终止于偏移点的初级前刀面,以及用于形成具有被钻孔的出口的次级侧面,其尺寸设计成保持底端空间中的流体压力以冷却切割表面并有效地去除切屑 因为它们形成。 离开切割尖端的孔口的钻井流体在径向观察时形成相对于孔轴线的最大角度β,其大于六十六度,以便使细长流体返回路径中的钻井液停滞最小化。

    Chip control insert
    5.
    发明授权
    Chip control insert 失效
    芯片控制插入

    公开(公告)号:US5147159A

    公开(公告)日:1992-09-15

    申请号:US633725

    申请日:1990-12-24

    IPC分类号: B23B27/14

    摘要: Chip control insert having parallel face central aperture diamond configuration, cutting edges extending above a planar recess, annular and discrete corner island locating surfaces, each with radially outward pointed chip breaking projections extending from the annular locating surface toward the center of each cutting edge and from each of the islands toward its respective acute and obtuse corner. Islands at the acute corners are larger than islands at the obtuse corners.

    Cutting insert for low ranges of feed and depth of cut
    7.
    发明授权
    Cutting insert for low ranges of feed and depth of cut 失效
    切割刀片用于低范围的进料和切割深度

    公开(公告)号:US5000626A

    公开(公告)日:1991-03-19

    申请号:US288493

    申请日:1988-12-22

    IPC分类号: B23B27/14

    摘要: An indexable cutting insert of the type having a corner radius and a corner angle adapted for finishing operations comprises a pair of substantially parallel spaced apart faces and at least one peripheral side surface being substantially normal to said faces. A pair of straight cutting edge extend away from the corner at the juncture of the peripheral side surface and a plane positioned closely adjacent and below the juncture of a respective face. To break the chips formed during cutting, a chip breaker recess extents rearwardly and along the cutting edges. The chip breaker recess includes a descending control surface leading to the bottom of the recess followed by an ascending control surface. The descending control surface comprises a first and second planar descending control surface with the first surface being at a shallow angle and the second surface being at a steep angle. The ascending surface directs the chip upwardly toward a central island formed within the plane of a respective face and away from the insert and the cutting edge. The chip breaker recess incorporates an additional shallow chip control recess formed by a raised land extending outwardly toward a corner from the central island along a bisector of a respective corner and a raised bottom surface extending above the bottom of the main chip breaker recess and around the corner. The additional chip control surfaces forming the shallow recess include an ascending corner chip control surface extending upwardly from the raised corner bottom control surface at a relatively steep angle. The recess is configured to change the curling motion of the chip at various depths of cut to enhance the chip breaking forces.

    Ceramic cutting insert
    8.
    发明授权
    Ceramic cutting insert 失效
    陶瓷切削刀片

    公开(公告)号:US4963061A

    公开(公告)日:1990-10-16

    申请号:US334624

    申请日:1989-04-07

    IPC分类号: B23B27/14

    摘要: In a ceramic indexable cutting insert, an edge strengthening land extends rearwardly of a beveled cutting edge at an angle of from about 80 to about 100 degrees with respect to the peripheral side surface, and a grooved recess extents rearwardly and along the edge strengthening land to direct chips upwardly and outwardly away from the insert and the cutting edge. In one embodiment of the present invention intended for conditions of heavy depth of cut, enhanced edge strength is sacrificed and an edge strengthened land is not provided.

    摘要翻译: 在陶瓷可转位的切削刀片中,边缘加强筋相对于周边侧表面以大约80度至大约100度的角度从斜面切割边缘的后方延伸,并且带槽的凹槽向后延伸并且沿着边缘加强边缘到 直接将芯片向上和向外离开插入件和切割边缘。 在本发明的一个实施例中,为了切割深度较大的条件,牺牲了增强的边缘强度,并且不提供边缘加强的平台。

    Method and system for designing a cutting tool
    9.
    发明授权
    Method and system for designing a cutting tool 失效
    切削刀具设计方法及系统

    公开(公告)号:US5377116A

    公开(公告)日:1994-12-27

    申请号:US724305

    申请日:1991-07-01

    摘要: A method of designing a cutting tool uses finite element numerical models to predict a response of the tool during a simulated cutting operation on a workpiece, and to simulate a chip-flow phenomenon occurring during the cutting operation. The chip-flow model incorporates representations of a fracture mechanism describing a chip separation phenomenon, a heat-generating mechanism describing a thermal coupling phenomenon, and a shear localization mechanism describing a shearing phenomenon wherein these phenomena occur during the cutting operation. The predicted tool response and the chip-flow simulation are evaluated by an artificial intelligence system to render rule-based judgments which are embodied in recommendations for continuously modifying the models and input design variables until the simulation and response converge to an optimal result.

    摘要翻译: 设计切削工具的方法使用有限元数值模型来预测模具在工件上的切割操作期间的响应,并且模拟在切割操作期间发生的切屑流现象。 芯片流模型包括描述芯片分离现象的断裂机构的表示,描述热偶合现象的发热机构以及描述剪切现象的剪切定位机制,其中在切割操作期间发生这些现象。 预测的工具响应和芯片流模拟由人工智能系统评估,以呈现基于规则的判断,这些判断体现在连续修改模型和输入设计变量的建议中,直到模拟和响应收敛于最佳结果。