摘要:
A fuel cell (8a) having a matrix (11) for containing phosphoric acid (or other liquid) electrolyte with an anode catalyst (12) on one side and a cathode catalyst (13) on the other side includes an anode substrate (16a) in contact with the anode catalyst and a cathode substrate (17a) in contact with the cathode catalyst, the anode substrate being thicker than the cathode substrate by a ratio of between 1.75 to 1.0 and 3.0 to 1.0. Non-porous, hydrophobic separator plate assemblies (19) provide fuel flow channels (20) and oxidant flow channels (21) as well as demarcating the fuel cells.
摘要:
A method of heat treating a substrate for a fuel cell includes stacking substrates to form a group. A dimension is determined for a plate corresponding to a resulting mass that is less than a predetermined mass. The plate is arranged above the group to apply a weight of the plate to the group. The resulting masses for spacer plates and intermediate lifting plates, for example, are minimized to reduce the pressure differential between the bottom and top substrates in the heat treat assembly. In another disclosed method, a dimension for a plate, such as a top plate, is determined that corresponds to a resulting mass that is greater than a predetermined mass. The plate is arranged above the group to apply a weight of the plate to the group. The top plate resulting mass is selected to minimize a variation in the average pressure of the substrates throughout the heat treat assembly.
摘要:
A fuel cell assembly (20) has a plurality of characteristics that extend the useful life of the assembly. In one example, flow field layers are non-porous and hydrophobic such that they have an acid absorption rate of less than about 0.10 mg/khr-cm2. An electrolyte retaining matrix has a reaction rate with phosphoric acid of less than about 0.010 mg/khr-cm2. Hydrophilic substrates associated with catalyst layers have an initial transferable phosphoric acid content of less than about 25 mg/cm2. A condensation zone provides an evaporative phosphoric acid loss rate that is less than about 0.17 mg/khr-cm2.
摘要:
The invention includes an anode fuel flow field (100) adjacent a fuel cell (12) electrolyte (18) that defines a fuel path (102) between a fuel inlet (108) and a fuel outlet (110) and includes a cooler plate (118) in heat exchange relationship with the anode fuel flow field (100) that defines a coolant path (120) between a coolant inlet (126) and a coolant outlet (128). The fuel path (102) has a width (132) that is about the same as a width (134) of the coolant path (120) where the fuel path (102) and the coolant path (120) are closest to each other, and the fuel path (102) substantially overlies the coolant path (120) to minimize evaporation of water from water management flow fields (20) (22) and/or the electrolyte (18) into the fuel within the fuel path (102).
摘要:
Each cell of a fuel cell stack is provided, between the anode 37 and cathodes 38, with either (a) a permanent shunt (20) which may be a discrete resistor (42-44), a diode (95), a strip of compliant carbon cloth (65), or a small amount of conductive carbon black (22) in the ionomer polymer mixture of which the proton exchange membrane (39) is formed, or (b) a removeable shunt such as a conductor (69) which may be rotated into and out of contact with the fuel cell anodes and cathodes, or a conductor (85) which may be urged into contact by means of a shape memory alloy actuator spring (90, 91), which may be heated.
摘要:
A high molecular weight direct antifreeze cooled fuel cell 10 includes an electrolyte 52 secured between an anode catalyst 54 and a cathode catalyst 56; a porous anode substrate 58 secured in direct fluid communication with and supporting the anode catalyst 54; a porous wetproofed cathode substrate 62 secured in direct fluid communication with and supporting the cathode catalyst 56; a porous water transport plate 64 secured in direct fluid communication with the porous cathode substrate 62; and, a high molecular weight direct antifreeze solution passing through the porous water transport plate 64 to cool and remove product water from the fuel cell 10. The high molecular weight direct antifreeze solution preferably includes polyethylene glycol having a molecular weight ranging from 200 to 8,000 AMU. The direct antifreeze solution does not leave the water transport plate 64 in significant quantities to poison the catalysts.
摘要:
The invention is a fuel cell (20) having a corrosion resistant and protected cathode catalyst layer (24). The cathode catalyst layer (24) includes a platinum oxygen reduction catalyst and an oxygen evolution catalyst selected from the group consisting of catalysts that are more active than platinum for oxygen evolution. The oxygen evolution catalyst may be uniformly applied within the cathode catalyst layer, or non-uniformly applied to identified high corrosion areas (82) (84) of the cathode catalyst layer (24). The cathode catalyst layer (24) may include heat-treated carbon support material, and/or a heat-treated carbon black within a diffusion layer (40) supporting the cathode catalyst layer (24). The fuel cell (20) may also include an anode catalyst layer (22) having a poor oxygen reduction catalyst having a greater oxygen reduction over potential than platinum.
摘要:
A direct antifreeze cooled fuel cell is disclosed for producing electrical energy from reducing and process oxidant fluid streams that includes an electrolyte secured between an anode catalyst and a cathode catalyst; a porous anode substrate secured in direct fluid communication with and supporting the anode catalyst; a porous wetproofed cathode substrate secured in direct fluid communication with and supporting the cathode catalyst; a porous water transport or cooler plate secured in direct fluid communication with the porous cathode substrate; and, a direct antifreeze solution passing through the porous water transport plate. A preferred direct antifreeze solution passing through the porous water transport plate remains essentially within the water transport plate and does not poison the catalysts.
摘要:
The invention reduces free water volume in a fuel cell power plant so support systems of the plant are freeze tolerant. The fuel cell power plant includes a coolant system having a sealed cooler plate that circulates an antifreeze coolant in heat exchange with a fuel cell and that collects fuel cell water; a water vapor removal system that removes water vapor from the antifreeze coolant to regulate the antifreeze concentration; and a start-up system having a start-up heat exchanger and a start-up valve that selectively direct heated antifreeze coolant into the cooler plate for a start-up procedure. The plant may also include a fuel processing system that utilizes the removed water vapor, and that is in heat exchange with the start-up heat exchanger. The antifreeze coolant is a low vapor pressure solution, such as an alkanetriol or polyethylene glycol.
摘要:
A method and apparatus for increasing the operational efficiency of a fuel cell power plant including a cell stack assembly having a plurality of fuel cells in electrical communication with one another, each of the fuel cells including an anode substrate in fluid communication with an anode flow field plate. The proposed method includes forming a fuel channel in the anode flow field plate, providing a fuel stream to a fuel channel and interrupting the fuel channel at a location along the fuel channel so that the fuel stream is directed to permeate the anode substrate before being exhausted from the fuel cells.