摘要:
A hinged plastic housing and a process for making same wherein a hinge formed from a deformable lamina is integrated with first and second enclosing members during injection of the plastic material. The deformable lamina is placed between the first mold section and the second mold section of an injection mold unit before the first mold section and the second mold section are clamped together to form injection mold cavities for the first and second enclosing members. The deformable lamina at least partially extends into the mold cavity for the first enclosing member and the mold cavity for the second enclosing member as well as therebetween. The first mold section and the second mold section are then clamped together and a plastic material is injected into the mold cavities and in bonding securement of the deformable lamina. The resultant housing is then removed from the mold unit with the deformable lamina hinge integrated with the first and second enclosing members. The deformable lamina may extend over the entire exterior or interior surfaces of the first and second enclosing members to form a combined hinge and exterior covering or interior lining respectively.
摘要:
A method for injecting a plastic material into a mold cavity to precisely fill the mold cavity under low pressure and to avoid packing the mold cavity with plastic material. The plastic material is injected into the mold cavity at a rate sufficient to maintain an unbroken melt front and to avoid any spraying or splashing of the plastic material within the mold cavity. After an initial unbroken melt front is established, the rate at which the material is injected is increased in proportion to the size of the melt front. After a predetermined amount of the material has entered the mold cavity, the material is injected based upon a rate-dominated control algorithm which maintains the unbroken melt front. Once the mold cavity has reached a pre-determined level of fill, the rate-dominated control algorithm is changed to a pressure-dominated control algorithm to prevent overrunning the end point of the mold process and to eliminate splashing and associated backflow problems. The injection pressure is monitored and controlled until the mold cavity has been precisely filled, at which time the injection pressure is maintained until the plastic article has hardened within the mold cavity. By filling the mold cavity exactly, the prior art problems associated with packing, such as warping and flash, are eliminated in the present invention and a more uniform product is produced from less material.
摘要:
A method for forming an angled plastic article of varying density whereby a blowing agent is added to a plastic material and the material is injected into a mold cavity of a mold unit. The interior walls of the mold cavity are maintained at a temperature sufficient to prevent the outer skin of the hardening plastic article from producing gas bubbles. The volume of the mold cavity is increased to allow bubbles to produce and uniformly distribute themselves throughout the mold cavity and then a reconversion phase is instituted whereby the desired density of the finished plastic article is achieved without voids or aberrations appearing in the surface of the plastic article. The mold unit is provided with extensible beveled edges which extend and retract as the mold cavity is enlarged and compressed. By this method, a resulting plastic article of varying density is produced having grooves running the length of the article. After the molding process is complete, an adhesive is applied to the grooves and the molded article is bent whereafter the adhesive maintains the article in the angled orientation. By this method, a complex structure having a smooth outer skin and a lightweight interior may be produced quickly and efficiently.
摘要:
A seat unit is provided comprising a base structure and at least one cushion layer comprised of a random mesh of plastic filament between the base structure and the cover layer. The cushion layer not only provides adequate firmness, but has adequate air circulation therethrough. The perimeter of the cushion may be molded in with a plastic base structure, and there may be multiple cushion layers where each layer has a different density. The multiple layers of cushioning where each layer has a different density further allow the seat to have both a specifically desired firmness and air circulation therethrough. Also provided is a method for molding in the cushioning with the base structure as well as molding in a spring layer and a cover layer.
摘要:
An apparatus and method for clamping a plastic injection mold. A first mold section is provided with a plurality of leader pins which protrude through apertures in a second mold section when the mold sections are brought into mating engagement to form a mold cavity. The second mold section is provided with cylindrical hydraulic cylinders having longitudinal passageways sufficient to accommodate the leader pins. Each hydraulic cylinder is provided with a locking assembly capable of engaging grooves provided in the ends of the leader pins. Once the leader pins have been moved through the second mold section and hydraulic cylinders the locking mechanisms engage the leader pins to allow the hydraulic cylinders to push against the locking mechanisms in an effort to clamp the mold sections together. By using a plurality of strategically placed leader pins and clamping assemblies, large clamping systems can be eliminated and more precise clamping pressures can be applied to the mold sections. Since large prior art clamping systems can be eliminated, the size and weight of the present invention clamping system is substantially decreased.
摘要:
A method and apparatus for recycling pure which is disgorged from a plastic injection molding machine. The apparatus has a hopper which is placed below the injection nozzle of an injection molding machine. Purge is released from the injection nozzle and falls into a hopper located on the apparatus. From the hopper the purge is drawn downward by two coacting compression rollers which have the dual function of compressing and forming the purge into a recyclable form. After compression and forming the purge is available for storage or reuse.
摘要:
A method and apparatus for injection molding a plastic part using a film gate. The film gate is constructed of a pair of tenon members which retract into a mortise tooled into a mold section. Because the tenon members extend to release the dross formed in the runner, the film gate may be placed in the center of the mold section to decrease the pressure gradient in the curing plastic and to allow the gate to be located where aesthetic aberrations, from the removal of the dross, will not be a problem in the finished article.
摘要:
A device that is manually actuable by a user for dispensing a plurality of soap leaf sheets one at a time includes a housing with at least a back wall, a bottom wall with a central opening, and a front wall with a dispensing slot adjacent the bottom wall. Channels are located at opposite sides of the central opening, and a dispensing member rides in the channels for movement in a parallel relation to the soap leaf sheets. The dispensing member also has limited pivotal movement transversely of the channels from a rest position in which the dispensing member is spaced from the soap leaf sheets to a moved position in which the dispensing member engages the bottom one of the sheets. A bias spring is employed for normally holding the dispensing member in the rest position, but application of a dispensing force by a user upon the dispensing member concurrently pivots such member into engagement with the bottom soap leaf sheet and linearly moves such member toward the housing front wall to convey the bottom sheet through the housing dispensing slot.
摘要:
A method for injecting a plastic material into a mold cavity to precisely fill the mold cavity under low pressure and to avoid packing the mold cavity with plastic material. The plastic material is injected into the mold cavity at a rate sufficient to maintain an unbroken melt front and to avoid any spraying or splashing of the plastic material within the mold cavity. After an initial unbroken melt front is established, the rate at which the material is injected is increased in proportion to the size of the melt front. After a predetermined amount of the material has entered the mold cavity, the material is injected based upon a rate-dominated control algorithm which maintains the unbroken melt front. After detecting an indicia of a decrease in the surface area of the melt front, the material is injected based upon a pressure-dominated control algorithm where the injection rate is adjusted as needed so that an injection set limit is not exceeded in order to prevent overrunning the end point of the mold process and to eliminate splashing and associated backflow problems. The injection pressure is monitored and controlled until the mold cavity has been precisely filled, at which time the injection pressure is maintained until the plastic article has hardened within the mold cavity. By filling the mold cavity exactly, the prior art problems associated with packing, such as warping and flash, are eliminated in the present invention and a more uniform product is produced from less material.
摘要:
A method of molding a plastic part with a controlled density whereby a blowing agent is added to a plastic material and the material is injected into a mold cavity of a mold unit. The interior walls of the mold cavity are maintained at a temperature sufficient to prevent the outer skin of the forming plastic article from producing gas bubbles. The volume of the mold cavity is increased to allow bubbles to produce and uniformly distribute themselves throughout the mold cavity and then a recompression phase is instituted whereby the desired density of the finished plastic article is achieved without voids or aberrations appearing in the surface of the plastic article.