摘要:
A signal processor is provided comprising one or more signal processor modules configured to: compare signaling containing information about historical data related to the performance of a pump; and provide corresponding signaling containing information about predicted maintenance needs of the pump on a real time basis based at least partly on the signaling compared containing information about the historical data related to the performance of the pump. The one or more signal processor modules may be configured to compare over time the hydraulic power generated by the pump and electric power consumed by a motor driving the pump, including tracking a ratio of hydraulic to electric power. The one or more signal processor modules may be configured to predict maintenance needs based on an algorithm that takes into account a trade-off between the cost of power consumed by a motor driving the pump and the cost associated with the pump maintenance in order to substantially minimize the total cost of operating the pump.
摘要:
The present invention provides new techniques for non-invasive and real-time measurement of the velocity profile of slurry flow in horizontal pipes, as well as the measurement and trending of pipe wear on slurry lines. In the first case, this information can be used to determine the approach and onset of solid deposition on the bottom of the pipe. Having this information in real time can enable operation at lower velocities or higher solids concentration or both while avoiding solids deposition or plugging and their associated operational costs. In the second case, the present invention uses a permanently or semi-permanently installed ring of conformable ultrasonic transducers clamped onto the outside of the pipe. These transducers are used to measure the thickness of the pipe under their respective locations.
摘要:
The present invention provides new techniques for non-invasive and real-time measurement of the velocity profile of slurry flow in horizontal pipes, as well as the measurement and trending of pipe wear on slurry lines. In the first case, this information can be used to determine the approach and onset of solid deposition on the bottom of the pipe. Having this information in real time can enable operation at lower velocities or higher solids concentration or both while avoiding solids deposition or plugging and their associated operational costs. In the second case, the present invention uses a permanently or semi-permanently installed ring of conformable ultrasonic transducers clamped onto the outside of the pipe. These transducers are used to measure the thickness of the pipe under their respective locations.
摘要:
The present invention provides a processor or signal processing module that features one or more modules configured to receive an input signal containing information about the unsteady pressures or acoustic emissions caused by a medium flowing through a pump, and also configured to provide of an output signal containing information about the performance of the pump. The information about the performance of the pump may include information about pump performance monitoring by a slip flow measurement, about predicting impeller wear, about pump impeller cavitation monitoring, about pump monitoring through acoustic emissions, about pump leak detection, about pump efficiency monitoring and about positive displacement pump monitoring.
摘要:
A processor module features a module that respond to input signalling containing information about a volumetric flow of a fluid having minerals and varying amounts of entrained gas flowing in a pipe and being processed in a processing stage of a mineral extraction processing system for extracting a mineral from ore, and provides output signalling containing information about operations of the processing stage of the mineral extraction processing system that is not substantially affected by the varying amounts of entrained gas in the fluid flowing in the pipe. The output signalling controls the operations of the processing stage. The input signalling is based upon a speed of sound measurement, including a SONAR-based entrained gas measurement to determine the amount of entrained air in conjunction with a density measurement of the fluid flowing in the pipe.
摘要:
The present invention provides a new and unique processor module that features one or more modules configured to respond to one or more input signals containing information about a volumetric flow of a fluid having minerals and varying amounts of entrained gas flowing in a pipe and being processed in a processing stage of a mineral extraction processing system for extracting a mineral from ore, and also configured to provide one or more output signals containing information about operations of the processing stage of the mineral extraction processing system that is not substantially affected by the varying amounts of entrained gas in the fluid flowing in the pipe. The one or more output signals may be used to control the operations of the processing stage. The one or more input signals may be based at least partly on a speed of sound measurement, including a SONAR-based entrained gas measurement to determine the amount of entrained air in conjunction with a density measurement of the fluid flowing in the pipe.
摘要:
The present invention provides a processor or signal processing module that features one or more modules configured to receive an input signal containing information about the unsteady pressures or acoustic emissions caused by a medium flowing through a pump, and also configured to provide of an output signal containing information about the performance of the pump. The information about the performance of the pump may include information about pump performance monitoring by a slip flow measurement, about predicting impeller wear, about pump impeller cavitation monitoring, about pump monitoring through acoustic emissions, about pump leak detection, about pump efficiency monitoring and about positive displacement pump monitoring.
摘要:
A sensor head characterizes unsteady pressures in a fluid flowing within a pipe, as may be caused by one or both of acoustic waves propagating through the fluid within the pipe and/or pressure disturbances that convect with the fluid flowing in the pipe. The sensor head comprises a rigid support structure and at least one transducer attached to the rigid support structure. The rigid support structure holds the transducer in contact with an outer surface of the pipe. The at least one transducer senses relative movement between the outer surface of the pipe and the support structure and provides a signal indicative of unsteady pressures within the fluid at a corresponding axial position of the pipe in response to the relative movement. The support structure may be attached to each transducer in an array of transducers, and may include a handle secured thereto for manipulating the sensor head into contact with the pipe. Output signals from the transducers are provided to a processing unit, which processes the output signals to provide a signal indicative of at least one parameter of the flow process.
摘要:
In an optical waveguide feedthrough assembly, and method of making such an assembly, a tubular member defines an axially elongated, annular surface, and the annular surface forms an axially elongated optical feedthrough cavity. An optical fiber or like waveguide is received through the axially-elongated optical feedthrough cavity, and is spaced radially inwardly relative to the annular surface to thereby define an axially-elongated annular cavity between the fiber and annular surface. An epoxy adhesive is introduced in its liquid phase into one end of the annular cavity, and is allowed to fill the annular cavity by capillary action. Upon filling the annular cavity, the epoxy hardens and cures and, in turn, adhesively secures the optical fiber within the tubular member. The annular surface defines a plurality of constrictions in the annular cavity to further secure the solid epoxy plug within the cavity, and prevent the plug from moving in response to axially-directed forces encountered in high pressure and/or high temperature applications.
摘要:
A creep-resistant optical fiber attachment includes an optical fiber 10, having a cladding 12 and a core 14, having a variation region 16 (expanded or recessed) of an outer dimension on of the cladding and a structure, such as a ferrule 30, disposed against least a portion of the variation region 16. The fiber 10 is held in tension against the ferrule and the ferrule 30 has a size and shape that mechanically locks the ferrule 30 to the variation 16, thereby holding the fiber 10 in tension against the ferrule 30 with minimal relative movement (or creep) in at least one axail direction between the fiber 10 and the ferrule 30. The ferrule 30 may be attached to or part of a larger structure, such as a housing. The variation 16 and the ferrule 30 may have various different shapes and sizes. There may also be a buffer layer 18 between the cladding 12 and the ferrule 30 to protect the fiber 10 and/or to help secure the ferrule 30 to the fiber 10 to minimize creep.