公开(公告)号：US09222026B2

公开(公告)日：2015-12-29

申请号：US13803107

申请日：2013-03-14

Applicant: Alter NRG Corp.

Inventor： James Santoianni ,  Michael Erskine Heier ,  Aleksandr Gorodetsky ,  Stephanie Reese ,  Kent O. Hicks

IPC: C01B31/02 ,  C10B53/08 ,  C04B28/04 ,  C10J3/02 ,  C10J3/18 ,  C10J3/20 ,  C10J3/34 ,  C10J3/72 ,  C04B111/00

CPC classification number: C04B14/022 ,  C04B7/02 ,  C04B12/04 ,  C04B28/04 ,  C04B35/62204 ,  C04B2111/00474 ,  C10B53/08 ,  C10J3/02 ,  C10J3/18 ,  C10J3/20 ,  C10J3/34 ,  C10J3/72 ,  C10J3/82 ,  C10J2200/06 ,  C10J2200/15 ,  C10J2300/092 ,  C10J2300/094 ,  C10J2300/0946 ,  C10J2300/0956 ,  C10J2300/0959 ,  C10J2300/0983 ,  C10J2300/0993 ,  C10J2300/0996 ,  C10J2300/1238 ,  Y02W30/92 ,  C04B14/06 ,  C04B14/104 ,  C04B14/28 ,  C04B14/303 ,  C04B14/34 ,  C04B18/08

Abstract: A process for forming and maintaining a carbonaceous bed with coke replacement units suitable for use in pyrolytic processes includes the steps of: forming a plurality of non-coke units that are either or both irregularly shaped natural wood blocks and bricks including carbon-containing fines and one or more binders; forming an initial carbonaceous bed by a quantity of particles of coke in which at least about 25% of the carbon content of the initial bed is provided by said quantity of non-coke units and up to about 75% of the carbon content of the initial bed is provided by said quantity of particles of coke; and performing a pyrolytic process with the carbonaceous bed including reacting carbon in the bed with other added process material at an elevated temperature in the bed and supplementing carbon material during the pyrolytic process by adding additional carbon material of which at least 25% of the additional carbon material is not coke.

Abstract translation: 用于形成和保持适用于热解方法的焦炭置换单元的碳质床的方法包括以下步骤：形成多个非焦炭单元，其是不规则形状的天然木块和包括含碳细粉的砖， 一种或多种粘合剂; 通过一定量的焦炭形成初始碳质床，其中初始床的碳含量的至少约25％由所述非焦炭单元量提供，并且高达初始碳含量的约75％ 床由所述量的焦炭颗粒提供; 以及用碳质床进行热解过程，包括床中的碳与其它添加的加工材料在床中在升高的温度下反应并在热解过程期间补充碳材料，通过加入额外的碳材料，其中至少25％的附加碳 材料不是焦炭。

公开(公告)号：US20150344793A1

公开(公告)日：2015-12-03

申请号：US14820604

申请日：2015-08-07

Applicant: Alter NRG Corp.

Inventor： James Santoianni ,  Peter Van Nierop ,  Michael Erskine Heier ,  Aleksandr Gorodetsky ,  Stephanie Reese ,  Kent O. Hicks

IPC: C10J3/20 ,  C10J3/82 ,  C10J3/18

CPC classification number: C04B14/022 ,  C04B7/02 ,  C04B12/04 ,  C04B28/04 ,  C04B35/62204 ,  C04B2111/00474 ,  C10B53/08 ,  C10J3/02 ,  C10J3/18 ,  C10J3/20 ,  C10J3/34 ,  C10J3/72 ,  C10J3/82 ,  C10J2200/06 ,  C10J2200/15 ,  C10J2300/092 ,  C10J2300/094 ,  C10J2300/0946 ,  C10J2300/0956 ,  C10J2300/0959 ,  C10J2300/0983 ,  C10J2300/0993 ,  C10J2300/0996 ,  C10J2300/1238 ,  Y02W30/92 ,  C04B14/06 ,  C04B14/104 ,  C04B14/28 ,  C04B14/303 ,  C04B14/34 ,  C04B18/08

Abstract: An apparatus includes a reactor vessel containing a carbonaceous bed and having means for establishing an elevated temperature within the carbonaceous bed; and the reactor vessel also having one or more feed material inlets above the carbonaceous bed for depositing process material from outside the vessel onto the carbonaceous bed, one or more gas exhaust ports above the bed for exit of gaseous products from the vessel, and one or more slag ports at the bottom of the carbonaceous bed for exit of molten and vitreous material from the vessel; wherein the carbonaceous bed comprises bricks that contain carbon and are of varied size and shape of which at least 25% of the total carbon content of the bed comprises spent pot liner material from aluminum processing, and wherein the bricks further comprise at least one of: Portland cement, potassium silicate cement, or aluminum silicate cement.

Abstract translation: 一种装置包括含有碳质床的反应器容器，并具有在碳质床内建立高温的装置; 并且反应器容器还具有在碳质床上方的一个或多个进料材料入口，用于将容器外部的处理材料从罐体上沉积到碳质床上，床上方的一个或多个排气口用于从容器排出气态产物，以及一个或 在碳质床的底部有更多的渣口，用于从容器中排出熔融和玻璃质物质; 其中所述碳质床包括含有碳并且具有不同尺寸和形状的砖，其中所述床的总碳含量的至少25％包括来自铝加工的废罐衬里材料，并且其中所述砖还包括以下中的至少一种： 波特兰水泥，硅酸钾水泥或硅酸铝水泥。

公开(公告)号：US09656915B2

公开(公告)日：2017-05-23

申请号：US14820604

申请日：2015-08-07

Applicant: Alter NRG Corp.

Inventor： James Santoianni ,  Michael Erskine Heier ,  Aleksandr Gorodetsky ,  Stephanie Reese ,  Kent O. Hicks

IPC: B01J7/00 ,  C04B14/02 ,  C10J3/82 ,  C04B28/04 ,  C10J3/02 ,  C10J3/18 ,  C10J3/20 ,  C10J3/34 ,  C10J3/72 ,  C10B53/08 ,  C04B7/02 ,  C04B12/04 ,  C04B35/622 ,  C04B111/00

CPC classification number: C04B14/022 ,  C04B7/02 ,  C04B12/04 ,  C04B28/04 ,  C04B35/62204 ,  C04B2111/00474 ,  C10B53/08 ,  C10J3/02 ,  C10J3/18 ,  C10J3/20 ,  C10J3/34 ,  C10J3/72 ,  C10J3/82 ,  C10J2200/06 ,  C10J2200/15 ,  C10J2300/092 ,  C10J2300/094 ,  C10J2300/0946 ,  C10J2300/0956 ,  C10J2300/0959 ,  C10J2300/0983 ,  C10J2300/0993 ,  C10J2300/0996 ,  C10J2300/1238 ,  Y02W30/92 ,  C04B14/06 ,  C04B14/104 ,  C04B14/28 ,  C04B14/303 ,  C04B14/34 ,  C04B18/08

Abstract: An apparatus includes a reactor vessel containing a carbonaceous bed and having means for establishing an elevated temperature within the carbonaceous bed; and the reactor vessel also having one or more feed material inlets above the carbonaceous bed for depositing process material from outside the vessel onto the carbonaceous bed, one or more gas exhaust ports above the bed for exit of gaseous products from the vessel, and one or more slag ports at the bottom of the carbonaceous bed for exit of molten and vitreous material from the vessel; wherein the carbonaceous bed comprises bricks that contain carbon and are of varied size and shape of which at least 25% of the total carbon content of the bed comprises spent pot liner material from aluminum processing, and wherein the bricks further comprise at least one of: Portland cement, potassium silicate cement, or aluminum silicate cement.

公开(公告)号：US20160039715A1

公开(公告)日：2016-02-11

申请号：US14884286

申请日：2015-10-15

Applicant: Alter NRG Corp.

Inventor： James Santoianni ,  Michael Erskine Heier ,  Aleksandr Gorodetsky ,  Stephanie Reese ,  Kent O. Hicks

IPC: C04B14/02 ,  C04B35/622 ,  C04B12/04 ,  C10J3/72 ,  C04B7/02

CPC classification number: C04B14/022 ,  C04B7/02 ,  C04B12/04 ,  C04B28/04 ,  C04B35/62204 ,  C04B2111/00474 ,  C10B53/08 ,  C10J3/02 ,  C10J3/18 ,  C10J3/20 ,  C10J3/34 ,  C10J3/72 ,  C10J3/82 ,  C10J2200/06 ,  C10J2200/15 ,  C10J2300/092 ,  C10J2300/094 ,  C10J2300/0946 ,  C10J2300/0956 ,  C10J2300/0959 ,  C10J2300/0983 ,  C10J2300/0993 ,  C10J2300/0996 ,  C10J2300/1238 ,  Y02W30/92 ,  C04B14/06 ,  C04B14/104 ,  C04B14/28 ,  C04B14/303 ,  C04B14/34 ,  C04B18/08

Abstract: A process for forming a carbonaceous article for use among particles in a carbonaceous bed of a thermal reactor, includes forming bricks having a material composition including carbon containing particles other than coke, and at least one of Portland cement, potassium silicate cement, and aluminum silicate cement, in an approximate weight % other than water of: 40 to 95 parts of the carbon containing particles, 0 to 20 parts of the Portland cement, 0 to 20 parts of the potassium silicate cement, and 0 to 20 parts of the aluminum silicate cement.

Abstract translation: 一种形成用于热反应器的碳质床中的颗粒的碳质物品的方法包括：形成具有包含除了焦炭之外的含碳颗粒的材料组成的砖，以及波特兰水泥，硅酸钾水泥和硅酸铝中的至少一种 水泥，重量百分比除水以外，含有40〜95份含碳颗粒，0〜20份硅酸盐水泥，0〜20份硅酸钾水泥和0〜20份硅酸铝 水泥。

公开(公告)号：US20130192970A1

公开(公告)日：2013-08-01

申请号：US13803107

申请日：2013-03-14

Applicant: ALTER NRG CORP.

Inventor： James Santoianni ,  Pieter Van Nierop ,  Michael Erskine Heier ,  Aleksandr Gorodetsky ,  Stephanie Reese ,  Kent O. Hicks

IPC: C10B53/08

CPC classification number: C04B14/022 ,  C04B7/02 ,  C04B12/04 ,  C04B28/04 ,  C04B35/62204 ,  C04B2111/00474 ,  C10B53/08 ,  C10J3/02 ,  C10J3/18 ,  C10J3/20 ,  C10J3/34 ,  C10J3/72 ,  C10J3/82 ,  C10J2200/06 ,  C10J2200/15 ,  C10J2300/092 ,  C10J2300/094 ,  C10J2300/0946 ,  C10J2300/0956 ,  C10J2300/0959 ,  C10J2300/0983 ,  C10J2300/0993 ,  C10J2300/0996 ,  C10J2300/1238 ,  Y02W30/92 ,  C04B14/06 ,  C04B14/104 ,  C04B14/28 ,  C04B14/303 ,  C04B14/34 ,  C04B18/08

Abstract: A process for forming and maintaining a carbonaceous bed with coke replacement units suitable for use in pyrolytic processes includes the steps of: forming a plurality of non-coke units that are either or both irregularly shaped natural wood blocks and bricks including carbon-containing fines and one or more binders; forming an initial carbonaceous bed by a quantity of particles of coke in which at least about 25% of the carbon content of the initial bed is provided by said quantity of non-coke units and up to about 75% of the carbon content of the initial bed is provided by said quantity of particles of coke; and performing a pyrolytic process with the carbonaceous bed including reacting carbon in the bed with other added process material at an elevated temperature in the bed and supplementing carbon material during the pyrolytic process by adding additional carbon material of which at least 25% of the additional carbon material is not coke.

Abstract translation: 用于形成和保持适用于热解方法的焦炭置换单元的碳质床的方法包括以下步骤：形成多个非焦炭单元，其是不规则形状的天然木块和包括含碳细粉的砖， 一种或多种粘合剂; 通过一定量的焦炭形成初始碳质床，其中初始床的碳含量的至少约25％由所述非焦炭单元量提供，并且高达初始碳含量的约75％ 床由所述量的焦炭颗粒提供; 以及用碳质床进行热解过程，包括床中的碳与其它添加的加工材料在床中在升高的温度下反应并在热解过程期间补充碳材料，通过加入额外的碳材料，其中至少25％的附加碳 材料不是焦炭。