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1.发明授权Plasma gasification reactors with modified carbon beds and reduced coke requirements 有权具有改性碳床的等离子体气化反应器和焦炭需求降低公开(公告)号：US09222026B2
公开(公告)日：2015-12-29
申请号：US13803107
申请日：2013-03-14
Applicant: Alter NRG Corp.
Inventor： James Santoianni , Michael Erskine Heier , Aleksandr Gorodetsky , Stephanie Reese , Kent O. Hicks
IPC: C01B31/02 , C10B53/08 , C04B28/04 , C10J3/02 , C10J3/18 , C10J3/20 , C10J3/34 , C10J3/72 , C04B111/00
CPC classification number: C04B14/022 , C04B7/02 , C04B12/04 , C04B28/04 , C04B35/62204 , C04B2111/00474 , C10B53/08 , C10J3/02 , C10J3/18 , C10J3/20 , C10J3/34 , C10J3/72 , C10J3/82 , C10J2200/06 , C10J2200/15 , C10J2300/092 , C10J2300/094 , C10J2300/0946 , C10J2300/0956 , C10J2300/0959 , C10J2300/0983 , C10J2300/0993 , C10J2300/0996 , C10J2300/1238 , Y02W30/92 , C04B14/06 , C04B14/104 , C04B14/28 , C04B14/303 , C04B14/34 , C04B18/08
Abstract: A process for forming and maintaining a carbonaceous bed with coke replacement units suitable for use in pyrolytic processes includes the steps of: forming a plurality of non-coke units that are either or both irregularly shaped natural wood blocks and bricks including carbon-containing fines and one or more binders; forming an initial carbonaceous bed by a quantity of particles of coke in which at least about 25% of the carbon content of the initial bed is provided by said quantity of non-coke units and up to about 75% of the carbon content of the initial bed is provided by said quantity of particles of coke; and performing a pyrolytic process with the carbonaceous bed including reacting carbon in the bed with other added process material at an elevated temperature in the bed and supplementing carbon material during the pyrolytic process by adding additional carbon material of which at least 25% of the additional carbon material is not coke.
Abstract translation: 用于形成和保持适用于热解方法的焦炭置换单元的碳质床的方法包括以下步骤：形成多个非焦炭单元，其是不规则形状的天然木块和包括含碳细粉的砖， 一种或多种粘合剂; 通过一定量的焦炭形成初始碳质床，其中初始床的碳含量的至少约25％由所述非焦炭单元量提供，并且高达初始碳含量的约75％ 床由所述量的焦炭颗粒提供; 以及用碳质床进行热解过程，包括床中的碳与其它添加的加工材料在床中在升高的温度下反应并在热解过程期间补充碳材料，通过加入额外的碳材料，其中至少25％的附加碳 材料不是焦炭。
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2.发明申请PLASMA GASIFICATION REACTORS WITH MODIFIED CARBON BEDS AND REDUCED COKE REQUIREMENTS 有权具有改性碳化硼的等离子体气化反应器和减少焦化要求公开(公告)号：US20150344793A1
公开(公告)日：2015-12-03
申请号：US14820604
申请日：2015-08-07
Applicant: Alter NRG Corp.
Inventor： James Santoianni , Peter Van Nierop , Michael Erskine Heier , Aleksandr Gorodetsky , Stephanie Reese , Kent O. Hicks
CPC classification number: C04B14/022 , C04B7/02 , C04B12/04 , C04B28/04 , C04B35/62204 , C04B2111/00474 , C10B53/08 , C10J3/02 , C10J3/18 , C10J3/20 , C10J3/34 , C10J3/72 , C10J3/82 , C10J2200/06 , C10J2200/15 , C10J2300/092 , C10J2300/094 , C10J2300/0946 , C10J2300/0956 , C10J2300/0959 , C10J2300/0983 , C10J2300/0993 , C10J2300/0996 , C10J2300/1238 , Y02W30/92 , C04B14/06 , C04B14/104 , C04B14/28 , C04B14/303 , C04B14/34 , C04B18/08
Abstract: An apparatus includes a reactor vessel containing a carbonaceous bed and having means for establishing an elevated temperature within the carbonaceous bed; and the reactor vessel also having one or more feed material inlets above the carbonaceous bed for depositing process material from outside the vessel onto the carbonaceous bed, one or more gas exhaust ports above the bed for exit of gaseous products from the vessel, and one or more slag ports at the bottom of the carbonaceous bed for exit of molten and vitreous material from the vessel; wherein the carbonaceous bed comprises bricks that contain carbon and are of varied size and shape of which at least 25% of the total carbon content of the bed comprises spent pot liner material from aluminum processing, and wherein the bricks further comprise at least one of: Portland cement, potassium silicate cement, or aluminum silicate cement.
Abstract translation: 一种装置包括含有碳质床的反应器容器，并具有在碳质床内建立高温的装置; 并且反应器容器还具有在碳质床上方的一个或多个进料材料入口，用于将容器外部的处理材料从罐体上沉积到碳质床上，床上方的一个或多个排气口用于从容器排出气态产物，以及一个或 在碳质床的底部有更多的渣口，用于从容器中排出熔融和玻璃质物质; 其中所述碳质床包括含有碳并且具有不同尺寸和形状的砖，其中所述床的总碳含量的至少25％包括来自铝加工的废罐衬里材料，并且其中所述砖还包括以下中的至少一种： 波特兰水泥，硅酸钾水泥或硅酸铝水泥。
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3.发明申请公开(公告)号：US20150112115A1
公开(公告)日：2015-04-23
申请号：US14585408
申请日：2014-12-30
Applicant: Alter NRG Corp.
Inventor： Kent O. Hicks , Surendra Chavda , James Santoianni , Aleksandr Gorodetsky , Pieter Van Nierop
CPC classification number: A62D3/40 , A62D2101/08 , B09B3/00 , B09B3/005 , B09B3/0083 , C03B5/00 , F23G5/0276 , F23J1/00 , Y02W30/20
Abstract: A method for treatment of ash from incineration plants includes: collecting ash from an incinerator; feeding the collected ash and additional feed material to a gasification/vitrification reactor; vitrifying the ash and additional feed material in the gasification/vitrification reactor, to form a slag of molten material; allowing the slag to flow from the gasification/vitrification reactor and solidify outside the gasification/vitrification reactor; gasifying volatile components in the ash and the additional feed material; combusting syngas generated in the gasification/vitrification reactor in a secondary combustion zone in the gasification/vitrification reactor; and supplying products of the syngas combustion to the incinerator to augment the thermal environments of the incinerator. An apparatus used to practice the method is also provided.
Abstract translation: 从焚烧厂处理灰分的方法包括：从焚化炉收集灰分; 将收集的灰分和额外的进料送入气化/玻璃化反应器; 在气化/玻璃化反应器中玻璃化灰分和额外的进料，形成熔融材料的炉渣; 允许炉渣从气化/玻璃化反应器流出并固化在气化/玻璃化反应器外部; 在灰分和附加进料中气化挥发性成分; 在气化/玻璃化反应器的二次燃烧区中在气化玻璃化反应器中产生的合成气燃烧; 并将合成气燃烧的产物供应到焚化炉以增加焚烧炉的热环境。 还提供了用于实施该方法的装置。
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公开(公告)号：US09669248B2
公开(公告)日：2017-06-06
申请号：US14585408
申请日：2014-12-30
Applicant: Alter NRG Corp.
Inventor： Kent O. Hicks , Surendra Chavda , James Santoianni , Aleksandr Gorodetsky
CPC classification number: A62D3/40 , A62D2101/08 , B09B3/00 , B09B3/005 , B09B3/0083 , C03B5/00 , F23G5/0276 , F23J1/00 , Y02W30/20
Abstract: A method for treatment of ash from incineration plants includes: collecting ash from an incinerator; feeding the collected ash and additional feed material to a gasification/vitrification reactor; vitrifying the ash and additional feed material in the gasification/vitrification reactor, to form a slag of molten material; allowing the slag to flow from the gasification/vitrification reactor and solidify outside the gasification/vitrification reactor; gasifying volatile components in the ash and the additional feed material; combusting syngas generated in the gasification/vitrification reactor in a secondary combustion zone in the gasification/vitrification reactor; and supplying products of the syngas combustion to the incinerator to augment the thermal environments of the incinerator. An apparatus used to practice the method is also provided.
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公开(公告)号：US09574770B2
公开(公告)日：2017-02-21
申请号：US13860662
申请日：2013-04-11
Applicant: Alter NRG Corp
Inventor： James Santoianni , Aleksandr Gorodetsky
Abstract: An apparatus includes a tuyere, a plasma torch positioned to inject hot gas into the tuyere, and a plurality of nozzles configured to inject a combustible material into the tuyere for combustion of the combustible material within the tuyere. The apparatus can be used to practice a method including: injecting a combustible material into a plurality of tuyeres in a wall of a reactor vessel, using a plasma torch to inject hot gas into the tuyeres to ignite the combustible material, and directing heat from combustion of the combustible material into the reactor vessel to preheat the reactor vessel.
Abstract translation: 一种装置包括风口，定位成将热气体注入到风口中的等离子体炬，以及多个喷嘴，其构造成将可燃材料注入到风口中，以将可燃材料在风口内燃烧。 该装置可用于实施一种方法，包括：使用等离子体焰炬将可燃材料注入到反应器容器的壁中的多个风口中，以将热气体注入到风口中以点燃可燃材料，并引导来自燃烧的热量 的可燃材料进入反应器容器以预热反应器容器。
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Patent Agency Ranking
公开(公告)号：US09540579B2
公开(公告)日：2017-01-10
申请号：US14631214
申请日：2015-02-25
Applicant: Alter NRG Corp.
Inventor： Aleksandr Gorodetsky , James Santoianni , Surendra Chavda , Sureshkumar Kukadiya
CPC classification number: C10L3/10 , C10J3/18 , C10J3/84 , C10J2300/1238
Abstract: A process for gasification of solid feed material to produce a syngas includes: providing a plasma heated carbonaceous bed in a bottom section of a reactor vessel; forming a bed of deposited feed material on top of the carbonaceous bed; reacting the feed material with hot gases rising from the bottom section; forming, in a middle section of the reactor vessel, a syngas mixture containing a varying quantity of unreacted particles of the feed material; allowing the syngas mixture to rise into a top section of the reactor vessel; and at least partially quenching, by injecting a quench fluid including water, steam, or a mixture thereof, in a second, upper part of the top section, at least some of the unreacted particles sufficiently to reduce the number of unreacted particles exiting the reactor vessel that are likely to be deposited on walls of external ductwork.
Abstract translation: 用于气化固体进料以产生合成气的方法包括：在反应器容器的底部提供等离子体加热的碳质床; 在碳质床的顶部形成沉积的原料床; 使进料与从底部上升的热气体反应; 在所述反应器容器的中间部分中形成含有不同量的所述进料的未反应颗粒的合成气混合物; 允许合成气混合物升入反应器容器的顶部; 并且至少部分地淬火，通过在顶部的第二上部注入包括水，蒸汽或其混合物的骤冷流体，至少部分未反应的颗粒足以减少离开反应器的未反应颗粒的数量 可能沉积在外部管道系统壁上的船只。
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7.发明授权公开(公告)号：US09468787B2
公开(公告)日：2016-10-18
申请号：US14585277
申请日：2014-12-30
Applicant: Alter NRG Corp.
Inventor： Kent O. Hicks , Surendra Chavda , James Santoianni , Aleksandr Gorodetsky
CPC classification number: A62D3/40 , A62D2101/08 , B09B3/00 , B09B3/005 , B09B3/0083 , C03B5/00 , F23G5/0276 , F23J1/00 , Y02W30/20
Abstract: A method for treatment of ash from incineration plants includes: collecting ash from an incinerator; feeding the collected ash to a vitrification reactor; vitrifying the ash in the vitrification reactor, to form a slag of molten material; allowing the slag to flow from the vitrification reactor and solidify outside the vitrification reactor; gasifying volatile components in the ash and the additional feed material; and routing flue gas generated in the vitrification reactor to a heat exchanger, wherein the heat exchanger is connected to a heat recovery steam generator that receives exhaust from the incinerator.
Abstract translation: 从焚烧厂处理灰分的方法包括：从焚化炉收集灰分; 将收集的灰分送入玻璃化反应器; 在玻璃化反应器中玻璃化灰分，形成熔融材料的炉渣; 允许炉渣从玻璃化反应器流出并固化在玻璃化反应器外部; 在灰分和附加进料中气化挥发性成分; 以及将在所述玻璃化反应器中产生的烟道气路由到热交换器，其中所述热交换器连接到从所述焚烧炉接收排气的热回收蒸汽发生器。
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公开(公告)号：US20150166914A1
公开(公告)日：2015-06-18
申请号：US14631214
申请日：2015-02-25
Applicant: Alter NRG Corp.
Inventor： Aleksandr Gorodetsky , James Santoianni , Surendra Chavda , Sureshkumar Kukadiya
IPC: C10L3/10
CPC classification number: C10L3/10 , C10J3/18 , C10J3/84 , C10J2300/1238
Abstract: A process for gasification of solid feed material to produce a syngas includes: providing a plasma heated carbonaceous bed in a bottom section of a reactor vessel; forming a bed of deposited feed material on top of the carbonaceous bed; reacting the feed material with hot gases rising from the bottom section; forming, in a middle section of the reactor vessel, a syngas mixture containing a varying quantity of unreacted particles of the feed material; allowing the syngas mixture to rise into a top section of the reactor vessel; and at least partially quenching, by injecting a quench fluid including water, steam, or a mixture thereof, in a second, upper part of the top section, at least some of the unreacted particles sufficiently to reduce the number of unreacted particles exiting the reactor vessel that are likely to be deposited on walls of external ductwork.
Abstract translation: 用于气化固体进料以产生合成气的方法包括：在反应器容器的底部提供等离子体加热的碳质床; 在碳质床的顶部形成沉积的原料床; 使进料与从底部上升的热气体反应; 在所述反应器容器的中间部分中形成含有不同量的所述进料的未反应颗粒的合成气混合物; 允许合成气混合物升入反应器容器的顶部; 并且至少部分地淬火，通过在顶部的第二上部注入包括水，蒸汽或其混合物的骤冷流体，至少部分未反应的颗粒足以减少离开反应器的未反应颗粒的数量 可能沉积在外部管道系统壁上的船只。
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公开(公告)号：US20130273480A1
公开(公告)日：2013-10-17
申请号：US13860662
申请日：2013-04-11
Applicant: ALTER NRG CORP
Inventor： James Santoianni , Aleksandr Gorodetsky
Abstract: An apparatus includes a tuyere, a plasma torch positioned to inject hot gas into the tuyere, and a plurality of nozzles configured to inject a combustible material into the tuyere for combustion of the combustible material within the tuyere. The apparatus can be used to practice a method including: injecting a combustible material into a plurality of tuyeres in a wall of a reactor vessel, using a plasma torch to inject hot gas into the tuyeres to ignite the combustible material, and directing heat from combustion of the combustible material into the reactor vessel to preheat the reactor vessel.
Abstract translation: 一种装置包括风口，定位成将热气体注入到风口中的等离子体炬，以及多个喷嘴，其构造成将可燃材料注入到风口中，以将可燃材料在风口内燃烧。 该装置可用于实施一种方法，包括：使用等离子体焰炬将可燃材料注入到反应器容器的壁中的多个风口中，以将热气体注入到风口中以点燃可燃材料，并引导来自燃烧的热量 的可燃材料进入反应器容器以预热反应器容器。
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公开(公告)号：US09656915B2
公开(公告)日：2017-05-23
申请号：US14820604
申请日：2015-08-07
Applicant: Alter NRG Corp.
Inventor： James Santoianni , Michael Erskine Heier , Aleksandr Gorodetsky , Stephanie Reese , Kent O. Hicks
IPC: B01J7/00 , C04B14/02 , C10J3/82 , C04B28/04 , C10J3/02 , C10J3/18 , C10J3/20 , C10J3/34 , C10J3/72 , C10B53/08 , C04B7/02 , C04B12/04 , C04B35/622 , C04B111/00
CPC classification number: C04B14/022 , C04B7/02 , C04B12/04 , C04B28/04 , C04B35/62204 , C04B2111/00474 , C10B53/08 , C10J3/02 , C10J3/18 , C10J3/20 , C10J3/34 , C10J3/72 , C10J3/82 , C10J2200/06 , C10J2200/15 , C10J2300/092 , C10J2300/094 , C10J2300/0946 , C10J2300/0956 , C10J2300/0959 , C10J2300/0983 , C10J2300/0993 , C10J2300/0996 , C10J2300/1238 , Y02W30/92 , C04B14/06 , C04B14/104 , C04B14/28 , C04B14/303 , C04B14/34 , C04B18/08
Abstract: An apparatus includes a reactor vessel containing a carbonaceous bed and having means for establishing an elevated temperature within the carbonaceous bed; and the reactor vessel also having one or more feed material inlets above the carbonaceous bed for depositing process material from outside the vessel onto the carbonaceous bed, one or more gas exhaust ports above the bed for exit of gaseous products from the vessel, and one or more slag ports at the bottom of the carbonaceous bed for exit of molten and vitreous material from the vessel; wherein the carbonaceous bed comprises bricks that contain carbon and are of varied size and shape of which at least 25% of the total carbon content of the bed comprises spent pot liner material from aluminum processing, and wherein the bricks further comprise at least one of: Portland cement, potassium silicate cement, or aluminum silicate cement.
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