Abstract:
A process (10) for co-producing power and hydrocarbons includes in a wet gasification stage (70), gasifying coal to produce a combustion gas (86) at elevated pressure comprising at least H2 and CO; enriching (72) a first portion of the combustion gas with H2 to produce an H2-enriched gas (88); and generating power (77) from a second portion of the combustion gas. In a dry gasification stage (16), coal is gasified to produce a synthesis gas precursor (36) at elevated pressure comprising at least H2 and CO. At least a portion of the H2-enriched gas (88) is mixed with the synthesis gas precursor (36) to provide a synthesis gas for hydrocarbon synthesis, with hydrocarbons being synthesized (20, 22) from the synthesis gas. In certain embodiments, the process (10) produces a CO2 exhaust stream (134) for sequestration or capturing for further use.
Abstract:
A process (10) for co-producing power and hydrocarbons includes gasifying (16, 70) coal to produce a synthesis gas (36) and a combustion gas (86) both comprising at least CO1H2 and CO2 and being at elevated pressure, separating CO2 (18, 48) from the synthesis gas, and synthesizing (20, 22) hydrocarbons from the synthesis gas. Power (114) is generated from the combustion gas, including by combusting (78) the combustion gas in the presence of oxygen and in the presence of at least a portion of the separated CO2 as moderating agent to produce a hot combusted gas (106) which includes CO2. The CO2 is recycled (112) or recovered from the combusted gas. In certain embodiments, the process (10) produces a CO2 exhaust stream (134) for sequestration or capturing for further use.
Abstract:
This invention relates to methods of minimizing catalyst degradation during the handling of a catalyst used in a slurry phase reactor. The methods include catalyst handling steps such as catalyst loading into a slurry phase reactor, slurry phase reactor start-up, slurry phase reactor shut-down, and slurry phase reactor unloading when catalyst reloading is envisaged. In the method of loading the slurry phase reactor, a slurry of wax and catalyst is formed in a loading vessel. Clean molten wax is formed in the reactor, syngas is pumped through the clean molten wax in the reactor, and the slurry from the loading vessel is transferred to the reactor.
Abstract:
A process (10) for the preparation and conversion of synthesis gas includes reforming a feed gas (34) comprising methane in a reforming stage (18) to produce synthesis gas (46) which includes hydrogen and carbon monoxide. Some of the hydrogen and carbon monoxide is converted to a Fischer-Tropsch product (48) in a Fischer-Tropsch hydrocarbon synthesis stage (24). A tail gas (52), including unreacted hydrogen and carbon monoxide, methane and carbon dioxide, is separated from the Fischer-Tropsch product (48). In a tail gas treatment stage (28,30), the tail gas (52) is treated by reforming the methane in the tail gas (52) with steam (66) and removing carbon dioxide to produce a hydrogen rich gas (56). The tail gas treatment stage (28,30) may be either a combined tail gas treatment stage (28,30) or a composite tail gas treatment stage. The carbon dioxide from the tail gas treatment stage (28,30) is fed to the reforming stage (18).
Abstract:
A process for producing liquid and, optionally, gaseous products from gaseous reactants includes feeding at a low level gaseous reactants into a vertically extending slurry bed of solid particles suspended in a suspension liquid, the slurry bed being located around a plurality of vertically extending jacketed conduits each comprising an inner conduit and an outer or jacket conduit defining between them a jacket space and the slurry bed also being located inside the inner conduits. The gaseous reactants are allowed to react exothermically as they pass upwardly through the slurry bed, thereby to form liquid and, optionally, gaseous products, and with the liquid product forming together with the suspension liquid, a liquid phase of the slurry bed, the reactions thus taking place outside the jacketed conduits and inside the inner conduits. A cooling medium is passed through the jacket spaces thereby to remove reaction heat from the slurry bed.
Abstract:
A process for synthesising hydrocarbons includes feeding a gaseous feedstock comprising hydrogen, carbon monoxide and carbon dioxide, into a dimethyl ether (DME) synthesis stage, and in the DME synthesis stage, converting a portion of the gaseous feedstock into a DME product and gaseous products. The DME product is separated from unreacted gaseous reactants and the gaseous products to obtain a tail gas comprising hydrogen and carbon monoxide. The tail gas is fed into a Fischer-Tropsch hydrocarbon synthesis stage, and the hydrogen, carbon monoxide and carbon dioxide are allowed at least partially to react catalytically in the Fischer-Tropsch hydrocarbon synthesis stage to form hydrocarbons.
Abstract:
A process for hydrogenating long chain hydrocarbons includes continuously feeding a feedstock having long chain hydrocarbons into a slurry bed including a slurry of catalyst particles in a slurrying liquid. The slurry bed is contained in a reaction zone and the feedstock enters the reaction zone at a low level. A hydrogenation component is fed continuously into the slurry bed, at a low level. The hydrogenation component is allowed to react with the feedstock, to hydrogenate the feedstock, as the feedstock and hydrogenation component pass upwardly through the bed. Hydrogenated long chain hydrocarbons are withdrawn from the reaction zone at a high level, as a hydrogenation product. Any excess hydrogenation component is withdrawn from the reaction zone at a high level.
Abstract:
A process for producing liquid and, optionally, gaseous products from gaseous reactants comprises feeding gaseous reactants into a slurry bed of solid particles suspended in a liquid; allowing the reactants to react as they pass upwardly through the slurry bed, thereby to form liquid and, optionally, gaseous products; and separating liquid product from the solid particles by passing, in a filtration zone within the slurry bed, liquid product through a filtration medium in a first direction, so that a cake of the solid particles forms on the filtration medium. The passage of liquid product through the filtering medium is interrupted. The filtering medium is then backflushed by passing a flushing fluid through the filtering medium in a second direction, opposite to the first direction, for at least portions of the periods that the liquid product passage is interrupted, thereby to dislodge the cake from the filtering medium.
Abstract:
A process for co-producing hydrocarbons and dimethyl ether (DME) includes feeding a gaseous feedstock comprising hydrogen and carbon monoxide, into a threephase low temperature catalytic Fischer-Tropsch reaction stage, allowing the hydrogen and carbon monoxide partially to react catalytically in the Fischer-Tropsch reaction stage to form hydrocarbons, and obtaining a tail gas from the Fischer-Tropsch reaction stage which includes unreacted hydrogen and carbon monoxide and also carbon dioxide. The composition of at least a portion of the tail gas is adjusted to provide a DME synthesis feedstock with a syngas number (SN) between 1.8 and 2.2, where formula (I) and where [H2], [CO] and [CO2] respectively are the molar proportions of hydrogen, carbon monoxide and carbon dioxide in the DME synthesis feedstock. The DME synthesis feedstock is fed into a DME synthesis stage for conversion. SN = [ H 2 ] - [ CO 2 ] [ CO ] + [ CO 2 ] ( I )
Abstract:
A process for producing liquid and, optionally, gaseous products from gaseous reactants includes feeding at a low level a gaseous reactants feed comprising at least CO and H2 into an expanded slurry bed of solid non-shifting hydrocarbon synthesis catalyst particles suspended in a suspension liquid, the expanded slurry bed having an aspect ratio of less than 5. The gaseous reactants and any recycled gas are allowed to react with a per pass CO plus H2 conversion of at least 60% as they pass upwardly through the slurry bed at a gas velocity of at least 35 cm/s, thereby to form liquid and, optionally, gaseous products, and with the gaseous reactants and any recycled gas and any gaseous product assisting in maintaining the solid catalyst particles in suspension in the suspension liquid, and with the liquid product forming together with the suspension liquid, a liquid phase of the slurry bed.