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公开(公告)号：US20230042802A1
公开(公告)日：2023-02-09
申请号：US17957207
申请日：2022-09-30
Applicant: Battelle Memorial Institute
Inventor： Scott A. Whalen , Darrell R. Herling , Xiao Li , MD. Reza-E-Rabby , Brandon Scott Taysom , Glenn J. Grant , Vineet V. Joshi , Rajib Kalsar , Tianhao Wang
Abstract: The present disclosure provides methods for preparing an extruded product from a solid billet. The methods can include providing an as-cast billet for extrusion; applying a simultaneous rotational shear and axial extrusion force to the as-cast billet to plasticize the as-cast billet; and extruding the plasticized as-cast billet with an extrusion die to form an extruded product. Methods for preparing extruded products from billets can also include: providing a billet for extrusion; while maintaining a majority of the billet below 100° C., applying a simultaneous rotational shear and axial extrusion force to one end of the billet to plasticize the one end of the billet; and extruding the plasticized one end of the billet with an extrusion die to form an extruded product. Methods for preparing an extruded product from a billet can also include providing a billet for extrusion; applying a simultaneous rotational shear and axial extrusion force to the billet to plasticize the billet; extruding the plasticized billet with an extrusion die to form an extruded product; and artificially aging the extruded product for less than the ASTM recommended amount of time.
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公开(公告)号：US20250041919A1
公开(公告)日：2025-02-06
申请号：US18793191
申请日：2024-08-02
Applicant: Battelle Memorial Institute
Inventor： Scott A. Whalen , Brandon Scott Taysom , Md. Reza-E-Rabby
IPC: B21C23/04
Abstract: A shear-assisted extrusion process and related apparatus can include establishing a rotational shearing force and an axial extrusion force at an interface where a face of a die tool engages with a face of a portion of billet or other feedstock material, and extruding the portion of feedstock material through an opening of the die tool in response to establishing the rotational shearing force and the axial extrusion force. The die tool can be rotated at a different rate than the feedstock material prior to extrusion of the feedstock material through the opening of the die tool. A number of configurations can be used to provide the rotational shearing force and/or the axial extrusion force, as described herein.
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公开(公告)号：US20250041920A1
公开(公告)日：2025-02-06
申请号：US18793394
申请日：2024-08-02
Applicant: Battelle Memorial Institute
Inventor： Brandon Scott Taysom , Scott A. Whalen , Christopher B. Smith
IPC: B21C23/08
Abstract: A system for performing shear-assisted extrusion can include a front fixed endstock and a rear fixed endstock. The system can include a front movable headstock and a rear movable headstock. The system can include a die tool connected to the front fixed endstock. The die tool can include a face configured to engage and plasticize a face of feedstock material. The die tool can define an opening to receive plasticized feedstock material therethrough. The system can include a front spindle supported by the front movable headstock. The front spindle can be rotatable to rotate the feedstock material with respect to the front movable headstock. The system can include a rear spindle connected to the rear movable headstock, the rear spindle rotatable with respect to the rear movable headstock and the die tool.
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公开(公告)号：US20240082896A1
公开(公告)日：2024-03-14
申请号：US18513392
申请日：2023-11-17
Applicant: Battelle Memorial Institute
Inventor： Mageshwari Komarasamy , Scott A. Whalen , Glenn J. Grant , Brandon Scott Taysom
CPC classification number: B21C23/01 , B21C23/001
Abstract: A method for solid phase processing (SPP) of a feedstock is provided. The method can include providing relative rotation and translation between an extrusion die and a feedstock, where the die has an extrusion aperture through which a tapered mandrel extends. A first and second extrudate portions can each be generated via the aperture. An axial position of the tapered mandrel can be adjusted relative to the die face during the rotation and translation such that a second extrudate portion is generated having a different inner dimension compared to the first portion, thereby varying a wall thickness between portions.
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公开(公告)号：US20220297174A1
公开(公告)日：2022-09-22
申请号：US17826054
申请日：2022-05-26
Applicant: Battelle Memorial Institute
Inventor： Scott A. Whalen , Vineet V. Joshi , MD. Reza-E-Rabby , Jens T. Darsell , Mageshwari Komarasamy , Curt A. Lavender , Glenn J. Grant , Aashish Rohatgi , William E. Frazier, III , Brandon Scott Taysom
Abstract: Devices and methods for performing shear-assisted extrusion processes for forming extrusions of a desired composition from a feedstock material are provided. The processes can use a device having a scroll face having an inner diameter portion bounded by an outer diameter portion, and a member extending from the inner diameter portion beyond a surface of the outer diameter portion.
Extrusion feedstocks and extrusion processes are provided for forming extrusions of a desired composition from a feedstock. The processes can include providing a feedstock having at least two different materials and engaging the materials with one another within a feedstock container.
Methods for preparing metal sheets are provided that can include preparing a metal tube via shear assisted processing and extrusion; opening the metal tube to form a sheet having a first thickness; and rolling the sheet to a second thickness that is less than the first thickness.-
Patent Agency Ranking
公开(公告)号：US12186791B2
公开(公告)日：2025-01-07
申请号：US17033854
申请日：2020-09-27
Applicant: Battelle Memorial Institute
Inventor： Scott A. Whalen , Darrell R. Herling , Xiao Li , MD. Reza-E-Rabby , Brandon Scott Taysom , Glenn J. Grant
Abstract: Shear-assisted extrusion processes for forming extrusions of a desired composition from a feedstock material are provided. The processes can include applying a rotational shearing force and an axial extrusion to the same location on the feedstock material. Devices for this can include a die tool defined by a die face extending from a rim of the die face inwardly at an angle greater than zero in relation to a sidewall of the die tool in at least one cross section; and/or a die tool defining an opening configured to receive feedstock material for extrusion and further defining a die face defining a recess within the die face and contiguous with the opening. Shear-assisted extrusion processes are also provided that can mix different portions of the feedstock material within a recess about the opening prior to feedstock material entering the opening; and extruding the mixed portions.
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公开(公告)号：US20240009725A1
公开(公告)日：2024-01-11
申请号：US17857951
申请日：2022-07-05
Applicant: Battelle Memorial Institute
Inventor： Brandon Scott Taysom , MD. Reza-E-Rabby , Scott A. Whalen
CPC classification number: B21C25/02 , B21C23/001 , B21C23/085
Abstract: Shear assisted extrusion apparatus, tools, inserts, and/or methods are provided. The apparatuses can include: an extrusion receiving channel operably engaged with a tool to receive extruded material; and one or more openings aligned between the spindle ends, the openings configured to convey fluid to the extruded product. Example tools can include one or more openings aligned between the tool ends. Example methods can include quenching plasticized feed material before exiting the spindle. A spindle assembly and/or tool assembly inserts are also provided that can include a sleeve extending within one or both of the spindle assembly or tool assembly of the apparatus; and openings within the sleeve configured to convey fluid to within one or both of the receiving channel of the spindle assembly or the tool assembly.
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公开(公告)号：US20230150022A1
公开(公告)日：2023-05-18
申请号：US18093636
申请日：2023-01-05
Applicant: Battelle Memorial Institute
Inventor： Scott A. Whalen , Jens T. Darsell , MD. Reza-E-Rabby , Brandon Scott Taysom , Tianhao Wang , Darrell R. Herling , Xiao Li
CPC classification number: B22F3/20 , B22F3/24 , B22F2003/248 , B22F2302/25 , B22F2301/052
Abstract: A method for preparing a shear-assisted extruded material from a powder billet is provided, the method comprising providing a billet of material in substantially powder form; applying both axial and rotational pressure to the material to deform at least some of the contacted material; and extruding the material to form an extruded material. A method for preparing shear-assisted extruded material is provided, the method comprising applying both axial and rotational pressure to stock material to form an extruded material at a rate between 2 and 13 m/min. A method for preparing shear-assisted extruded material is provided. The method comprises applying both axial and rotational pressure to stock material to form an extruded material; and aging the extruded material for less than 3 hours. A method for preparing shear-assisted extruded material is provided. The method comprises providing a stock material for shear-assisted extrusion; and applying both axial and rotational force to the stock material to form an extruded material, wherein the axial force does not decrease during the extrusion.
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公开(公告)号：US20210379638A1
公开(公告)日：2021-12-09
申请号：US17242166
申请日：2021-04-27
Applicant: Battelle Memorial Institute
Inventor： Scott A. Whalen , Darrell R. Herling , Xiao Li , MD. Reza-E-Rabby , Brandon Scott Taysom , Glenn J. Grant , Vineet V. Joshi , Rajib Kalsar , Tianhao Wang
Abstract: The present disclosure provides methods for preparing an extruded product from a solid billet. The methods can include providing an as-cast billet for extrusion; applying a simultaneous rotational shear and axial extrusion force to the as-cast billet to plasticize the as-cast billet; and extruding the plasticized as-cast billet with an extrusion die to form an extruded product. Methods for preparing extruded products from billets can also include: providing a billet for extrusion; while maintaining a majority of the billet below 100° C., applying a simultaneous rotational shear and axial extrusion force to one end of the billet to plasticize the one end of the billet; and extruding the plasticized one end of the billet with an extrusion die to form an extruded product. Methods for preparing an extruded product from a billet can also include providing a billet for extrusion; applying a simultaneous rotational shear and axial extrusion force to the billet to plasticize the billet; extruding the plasticized billet with an extrusion die to form an extruded product; and artificially aging the extruded product for less than the ASTM recommended amount of time.
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公开(公告)号：US20240307938A1
公开(公告)日：2024-09-19
申请号：US18605570
申请日：2024-03-14
Applicant: Battelle Memorial Institute
Inventor： Scott A. Whalen , Brandon Scott Taysom
CPC classification number: B21C23/002 , B21C23/085 , C22C1/026 , C22C21/02
Abstract: A feedstock may include at least 1 wt % of an extrudable floated fragmentizer aluminum scrap composition, extrudable fragmentizer aluminum scrap composition, or an extrudable mixture thereof comprising an impurity, the impurity comprising at least one of: silicon, copper, iron magnesium, manganese, zinc or an extrudable mixture thereof; or a mixture of at least two thereof.
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